molex 63811-8200 - Definition of Terms

Hand Crimp Tool For 2.54mm (.100) KK® Crimp Terminals
Doc No: ATS-638118200 Release Date: 10-26-07 UNCONTROLLED COPY Page 2 of 9
Revision: D Revision Date: 08-27-08
INSULATION CRIMP
BRUSH
STRIP LENGTH
BELL
MOUTH
CRIMP HEIGHT
BEND
DOWN
BEND UP
ROLLING
LOCKING TANG
HEIGHT
TWISTING
CUT
-
OFF
TAB
SEAM
CONDUCTOR CRIMP
DEFINITION OF TERMS
CONDITIONS:
After crimping, the conductor profiles should measure the following.
Conductor Crimp Insulation Crimp
Wire Size
Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.)
Terminal
Series No
AWG mm
2
mm In. mm In. mm In. mm In.
22 0.35 0.71-0.81 .028-.032 1.40 .055 1.42 .056 1.64 .065
24 0.20 0.71-0.81 .028-.032 1.40 .055 1.39 .054 1.64 .065
26 0.12 0.63-0.73 .025-.029 1.37 .054 1.33 .052 1.42 .056
28 0.08 0.63-0.73 .025-.029 1.37 .054 1.33 .052 1.42 .056
2759
30 0.05 0.63-0.73 .025-.029 1.37 .054 1.33 .052 1.42 .056
22 0.35 0.71-0.81 .028-.032 1.40 .055 1.42 .056 1.64 .065
24 0.20 0.71-0.81 .028-.032 1.40 .055 1.39 .054 1.64 .065
26 0.12 0.63-0.73 .025-.029 1.37 .054 1.33 .052 1.42 .056
28 0.08 0.63-0.73 .025-.029 1.37 .054 1.33 .052 1.42 .056
4809
30 0.05 0.63-0.73 .025-.029 1.37 .054 1.33 .052 1.42 .056
22 0.35 0.71-0.81 .028-.032 1.40 .055 1.42 .056 1.64 .065
24 0.20 0.71-0.81 .028-.032 1.40 .055 1.39 .054 1.64 .065
26 0.12 0.63-0.73 .025-.029 1.37 .054 1.33 .052 1.42 .056
5159
28 0.08 0.63-0.73 .025-.029 1.37 .054 1.33 .052 1.42 .056
22 0.35 0.76-0.86 .030-.034 1.42 .056 1.45 .057 1.64 .065
24 0.20 0.73-0.83 .029-.033 1.42 .056 1.40 .055 1.61 .063
26 0.12 0.69-0.79 .027-.031 1.37 .054 1.38 .054 1.40 .055
28 0.08 0.69-0.79 .027-.031 1.37 .054 1.38 .054 1.40 .055
6459
30 0.05 0.69-0.79 .027-.031 1.37 .054 1.38 .054 1.40 .055
22 0.35 0.76-0.86 .030-.034 1.42 .056 1.45 .057 1.64 .065
24 0.20 0.73-0.83 .029-.033 1.42 .056 1.40 .055 1.61 .063
26 0.12 0.69-0.79 .027-.031 1.37 .054 1.38 .054 1.40 .055
28 0.08 0.69-0.79 .027-.031 1.37 .054 1.38 .054 1.40 .055
8088
30 0.05 0.69-0.79 .027-.031 1.37 .054 1.38 .054 1.40 .055