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Montalvo S4 - User Manual

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EST.
1947
TECHNICAL MANUAL
1-800-226-8710 / info@montalvo.com / www.montalvo.com
Technical details subject to change without notice. S4-technical manual-us © Montalvo
Montalvo
S4
Digital Tension Controller
S4 Digital Tension Controller
Installation and Operation
Pub. Date 12/17/2019
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Summary

General Description and System Operation

Controller Overview

Provides a general description of the S4 controller and its system operation.

Controller Installation

Flush and Surface Mount Installation

Details mounting procedures for flush and surface installations.

Electrical Connections Guide

Wiring and Terminal Connections

Explains electrical connections, safety, and terminal assignments.

Adjustments and Controls

Potentiometer and Switch Adjustments

Describes LC ZERO, RMSP ZERO, SW-1, CONTRAST, and OUT ZERO adjustments.

Front Panel Display Overview

Keypad and Status Indicator Layout

Identifies the digital display, keypad, help button, and status LEDs.

Keypad Operation

Keypad Button Functions

Explains the function of each button on the controller keypad.

Status Indicator Lights

Indicator Light Meanings

Describes the TENSION, AUTO, ANTICOAST, and SOFTSTART status lights.

Standard Pneumatic Setup

Initial Setup and Parameter Configuration

Step-by-step guide for initial controller setup and parameter review.

Controller Calibration

Calibration Procedure Steps

Detailed procedure for calibrating the controller using a weight.

Standard Unwind Features

Soft Start Functionality and Setup

Explains Soft Start purpose, implementation, and setup for smooth startups.

Anti-Coast and Splice Features

Anti-Coast Setup Procedure

Steps to configure the anti-coast feature for deceleration.

Splice Feature Configuration

How to set up the splice feature for operations like flying splices.

Controller Tuning

Semi-Automatic Tuning with AutoTune

Using the AutoTune feature for optimal controller tuning and parameter saving.

Standard Rewind Features

Inertia Compensation for Rewind

Procedure to overcome rewind friction and inertia during startup.

Taper Tension for Rewind

Taper Tension Setup and Purpose

How to program and configure taper tension to reduce tension as roll diameter increases.

System Setup Menu Options

Key System Setup Parameters

Overview of accessing and configuring key system setup menu options.

Unit Settings and Web Break Detection

Setting Controller Units

How to change units for length, weight, and tension measurements.

Web Break Detection Setup

Configuration for detecting and responding to web breaks.

Remote Setpoint Control

Enabling and Calibrating Remote Setpoint

Details on connecting and calibrating external signals for setpoint control.

Appendix

Unwind Message Map Overview

Visual representation of the controller's message sequence for unwind operations.

System Setup Menu Flow

Navigating the Setup Menu

Diagram illustrating the navigation and options within the system setup menu.

Rewind Message Map

Rewind Message Sequence Diagram

Visual representation of the controller's message sequence for rewind operations.

Rewind Inertia Compensation

Programming Inertia Compensation Features

Features and setup procedures for rewind inertia compensation.

Parameter Settings Table

Material Parameter Configuration

Table for recording various controller parameter settings for different materials.

Jumper Re-configuration

Jumper Configuration Instructions

Step-by-step guide for re-configuring jumpers on the S4 circuit board.

Contact and Support Information

Montalvo Corporation Global Contacts

Contact details for Montalvo headquarters and international offices.

Montalvo S4 Specifications

General IconGeneral
BrandMontalvo
ModelS4
CategoryController
LanguageEnglish

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