EasyManua.ls Logo

Montalvo Z4-UD - User Manual

Montalvo Z4-UD
78 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
info@montalvo.com / www.montalvo.com / Technical details subject to change without notice. Z4-UD-technical manual-us © Montalvo
Montalvo
Z4-UD
Unwind Tension Controller for Dancer Feedback
EST.
1947
TECHNICAL MANUAL
Z4-UD Unwind (for Dancer feedback)
PID Web Tension Controller
Controller Firmware Version 1.8.x
Publication Date 06/29/2020
Circuit Board Version
Enclosure Version
PE
Z4 CONTROLLER REV#
(C) 20XX MONTALVO
5857565554535251504948474645444342414039383736353433323130
2928272625242322212019181716151413121110987654321
Z4XXXXX
11XXXXXX
Made In USA
R6 R1R2R3R4R5
Run Mode AUTO
|||||||||||||||||||||||||||
SERXXXXXX
NL
|||||||||||||||||||||||||||
SERXXXXXX
SUPPLY
100-240 VAC
ONLY
(Fuse: 3.15A Slow Blow)
ADJUST TREND DATALOG SCALING CONFIGDISPLAY
Diameter
28.0
in
Aux
0.0
%
Manual
36.0
psi
Do 1 2 3 4
Di 1 2 3 4 5 8
Rng1
Di
12
3
4
5
8
Man / Auto
AUTOMODE
Cal2
Ten Off / On
-100.0
0.000
0.250
0.500
0.750
1.000
-80.0
-60.0
-40.0
-20.0 20.0
0.0
40.0
60.0
80.0
100.0
Output
x100 psi
Dancer
3.5
%
Question and Answer IconNeed help?

Do you have a question about the Montalvo Z4-UD and is the answer not in the manual?

Summary

General Description

Overview of the Z4 Controller

Provides a general introduction to the Montalvo Z4 Unwind controller and its function.

Models, Options, and Compatibility

Details available Z4 controller models, optional features, and compatibility with older units.

How the Z4 Controller Works

Explains the operational principles and system integration of the Z4 controller.

Function and Standard Operation

Describes the controller's primary functions and typical operating modes.

Mechanical Installation

Circuit Board Dimensions

Provides dimensional drawings for the Z4 controller circuit board for installation planning.

HMI Dimensions

Details the physical dimensions of the remote HMI interface for panel mounting.

Enclosure Dimensions

Shows the external dimensions of the Z4 controller's industrial enclosure.

Electrical Installation

Warning, EMC, and Safety Precautions

Covers essential safety precautions, electrical hazards, and EMC requirements for installation.

Basic Diagrams Z4 b Model

Illustrates the wiring and connections for the Z4b circuit board only model.

Basic Diagrams Z4 r Model

Shows wiring diagrams for the Z4r model with a remote HMI.

Basic Diagrams Z4 e Model

Details electrical connections for the Z4e model with HMI in an enclosure.

Terminal Blocks Overview

Provides a comprehensive list and description of all controller terminal connections.

Dancer Sensor Installation

Explains the wiring and setup for connecting dancer position sensors (DPS-1, MDP-6).

Dancer Calibration

Guides the user through zeroing and calibrating the DPS-1 dancer sensor.

Dancer Calibration (MDP-6)

Guides the user through zeroing and calibrating the MDP-6 dancer potentiometer.

Regulated Output Configuration

Details how to configure and connect regulated voltage or current outputs.

Power Supply Wiring (VAC and VDC)

Explains the correct wiring for both AC and DC power supply connections.

Digital Input (24 V) Setup

Describes the function and wiring of the Z4's 24V digital input terminals.

Digital Output (24 V) Setup

Explains the configuration and use of the Z4's 24V digital output terminals.

Analog Input (0-10 V) Setup

Covers the setup and use of analog inputs for external signals like diameter.

Analog Output Functions

Describes the controller's analog output capabilities for proportional signals.

Aux1 Analog Output

Details the specific configuration and purpose of the Aux1 analog output.

Voltage to Current Converter

Explains the function and setup of the internal voltage-to-current converter.

Tuning the Z4 Controller

Tuning Procedure

Provides essential steps and guidelines for tuning the Z4 controller's PID parameters.

Configuration and System Setup

Configuration Menu Settings

Explains the initial setup options for controller type, amplifier gain, and saving configurations.

Options Selection Menu

Details how to enable or disable optional functions to customize controller behavior.

Regulator Parameter Settings

Describes PID parameters like Gain, Integral Time, and Derivative Level for system tuning.

Roll Change Menu Settings

Covers parameter settings for managing roll changes, including new output levels.

Starting the Machine Setup

Explains how to properly start the machine and set initial output levels.

Stopping the Machine Setup

Details methods to prevent tension drop during machine stops using fast stop signals.

Machine at Stop (Hold Menu)

Explains the hold function for maintaining output during stopped conditions.

Diameter Settings

Covers setting up diameter reference sources for control and system functions.

Taper Function Setup

Describes the taper function, used to adjust tension as roll diameter changes.

Digital Output Configuration

Explains how to configure digital outputs for alarms like web break or diameter.

Splice Sequence Setup

Details the controller's sequence for managing web splices and output adjustments.

Range Expander Setup

Explains the range expander for managing multiple braking torque levels effectively.

Aux1 Input Setup

Covers the setup and use of the first auxiliary analog input for external signals.

Aux2 Input Setup

Details the configuration and application of the second auxiliary analog input.

Aux1 Output Setup

Explains the setup and parameters for the Aux1 analog output.

Aux2 Output Setup

Describes the configuration and purpose of the Aux2 analog output.

Operation of the Controller Menu

Controller Menu Navigation

Explains navigation and interaction with the controller's menu system.

Menu Tree and Status Menu

Details the structure of the status menu and its displayed parameters.

Run Mode Descriptions

Defines the different run modes (AUTO, MANUAL, START, STOP, HOLD) of the controller.

Menu Tree for Setup

Outlines the structure of the setup menu for accessing configuration parameters.

Parameter Settings Overview

Provides a detailed listing of all configurable parameters and their ranges.

Hardware Adjustments and LEDs

LED Indicator Functions

Describes the function and meaning of the various LEDs on the controller and HMI.

Potentiometer Adjustments

Explains the location and function of the potentiometers for hardware adjustments.

Troubleshooting the Z4 Controller

System Block Diagram

Presents a system block diagram for understanding controller interconnections and signals.

Common Symptoms and Causes

Lists common operational symptoms and their potential causes and checks.

Technical Data

Product Specifications

Provides detailed technical specifications for the Z4 controller's electrical and environmental properties.

Declaration of Conformity

Details the product's compliance with relevant Low Voltage and EMC directives.

Communication Options

HMI (Human Machine Interface) Option

Explains the setup and functionality of the optional Human Machine Interface (HMI).

Ethernet Communication Option

Describes the setup and capabilities of the optional Ethernet communication module.

Montalvo Z4-UD Specifications

General IconGeneral
BrandMontalvo
ModelZ4-UD
CategoryController
LanguageEnglish

Related product manuals