morse 40 - User Manual

Copyright 2020 - Morse Mfg. Co., Inc. Form PL40 (Updated 8 Jan, 2020) 1
The Specialist In Drum Handling Equipment
Models 40 and 40-30
Drum Cradle Trucks
service@morsedrum.com 103 Kuhn Rd.
Syracuse, NY 13208 U.S.A.
morsedrum.com (315) 437-8475
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 2
Option. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 2
Assembly Instructions. . . . . . . . . . . . . . . . . . 3
Parts Lists and Diagrams. . . . . . . . . . . . . . . . . . 4
Operator’s Manual
for Morse Drum Cradle Truck
Models 40 and 40-30
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged •
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We •
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the •
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately • report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any •
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyande󰀩ciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts. Perform necessary
load test, inspections, operator training, etc.

Summary

Receiving Procedures

Limited 2 Year Warranty

Safety Information

General Safety Warnings

Explains DANGER, WARNING, and CAUTION signals and general safety practices.

Machine Description

Options

Optional Tipping Lever

Describes the Model 31 Tipping Lever sold separately for drum handling.

Maintenance Procedures

Assembly Instructions

Attach Front Axle and Wheels

Instructions for attaching front axle and wheels, noting to hand tighten first.

Attach Nose Piece

Step to fasten the nose piece to the side frames using bolts.

Attach Back Strap

Instructions for fastening the back strap to the side frames.

Attach Rear Axle

Step to attach the rear axle.

Tighten All Nuts and Bolts

Final step to tighten all nuts and bolts to ensure frame straightness.

Parts Lists and Diagrams

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

The Morse Drum Cradle Truck, available in Models 40 and 40-30, is a specialized piece of equipment designed for handling and dispensing drums. This manual provides comprehensive information for its safe operation, assembly, and maintenance.

Function Description

The primary function of the Morse Drum Cradle Truck is to facilitate the tilting of an upright drum to a horizontal position for dispensing its contents. This allows for controlled and convenient pouring from drums, reducing the effort and potential hazards associated with manual drum manipulation. The Model 40 is specifically designed to handle 55-gallon (210 liter) steel drums, positioning the top rim 18.5 inches (47 cm) from the floor when the drum is horizontal. The Model 40-30 is designed for smaller 30-gallon (114 liter) steel drums, also tilting them to a horizontal position for dispensing. The equipment is intended for use with the specified drum types and within its rated capacity to ensure safe and efficient operation.

Important Technical Specifications

• Maximum Full-Drum Capacity: 700 Lb. (318 kg). This capacity applies to both Model 40 and Model 40-30.
• Drum Compatibility:
  • Model 40: Designed for 55-gallon (210 liter) steel drums.
  • Model 40-30: Designed for 30-gallon (114 liter) steel drums.
• Dispensing Height (Model 40): The top rim of a 55-gallon steel drum will be 18.5 inches (47 cm) from the floor when in the horizontal dispensing position.
• Construction: The cradle truck features a robust design with side frames, a nose piece, and a back strap, supported by axles and wheels for mobility.
• Wheels: Equipped with MORTUF 3" X 1/2" BORE 36 wheels.
• Axles: Utilizes 5/8" X 18" axles.
• Fasteners: Assembled with 3/8-16 REV HEX LOCK nuts, 5/16-18 X 5/8 GR2 HHCS, and 5/16-18 WHIZ LOCK nuts.

Usage Features

• Ease of Drum Positioning: The design allows for tilting drums from an upright to a horizontal position, making dispensing easier and safer.
• Optional Tipping Lever: The Model 31 Tipping Lever, sold separately, is available for use with both Model 40 and Model 40-30. This lever assists in pulling heavy drums over from an upright position onto the drum cradle. It is constructed with 40" (101.6 cm) steel tubing and features a malleable iron double hook to engage the upper rim of the drum, providing leverage for easier drum handling.
• Mobility: Equipped with wheels, the drum cradle truck allows for easy movement of drums once they are loaded and positioned.
• Safety Precautions: The manual emphasizes critical safety information, including warnings against exceeding the weight capacity, modifying the unit, and wearing loose-fitting clothing. It also recommends wearing safety shoes with non-slip soles and hard toe protection. Users are advised to review Material Safety Data Sheets (MSDS) for drum contents and to use appropriate personal protective equipment.
• Assembly Instructions: Detailed, step-by-step instructions are provided for assembling the drum cradle truck, including attaching the front axle and wheels, nose piece, back strap, and rear axle. It specifically advises against tightening bolts until the entire cradle truck is assembled to ensure proper alignment.

Maintenance Features

• Periodic Inspection: Users are instructed to periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. This proactive approach helps prevent failures and ensures proper function.
• Fastener Maintenance: Necessary parts should be tightened, adjusted, or replaced as needed. The assembly instructions specifically mention tightening all nuts and bolts, alternating left and right to maintain a straight frame.
• Lubrication: A small amount of bearing grease should be applied to the wheel bearing surface on each axle periodically to ensure smooth operation and extend component life.
• Replacement Parts: Replacement parts can be ordered through a Morse Dealer. When ordering, it is essential to specify the part number, description, model, and serial number to ensure correct parts are received.
• Warranty: The equipment comes with a limited 2-year warranty against defects in workmanship or materials when used properly within its rated capacity. The warranty does not cover normal wear, accidents, or abuse. Motors and other purchased parts are covered by their respective manufacturers' warranties. For warranty claims, users must contact their Morse Dealer to obtain a return authorization number and return freight advice (prepaid). Liability is limited to the purchase price or repair/replacement of the product, and customers assume liability for modifications, unauthorized repairs, or parts substitution.
• Receiving Procedures: The manual outlines crucial receiving procedures, including checking for visible damage upon arrival, signing the Bill of Lading with damage noted, documenting damage (e.g., with a digital camera), and opening packages expeditiously to check for concealed damage within a 24-hour window. All damage must be immediately reported to the shipping company, and Morse can be contacted for assistance with freight claims. Morse Manufacturing is not responsible for damaged freight not signed for as damaged.

morse 40 Specifications

General

Brand	morse
Model	40
Category	Lifting Systems
Language	English