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MOTO GUZZI Daytona RS User Manual

MOTO GUZZI Daytona RS
516 pages
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Table of Contents

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MOTO GUZZI Daytona RS Specifications

General IconGeneral
BrandMOTO GUZZI
ModelDaytona RS
CategoryMotorcycle
LanguageEnglish

Summary

Introduction to the Manual

Manual's Purpose and Scope

Provides instructions for overhauling and repairs, general checking operations.

Use of Illustrations and Diagrams

Assists in stripping, checking, and assembling operations with drawings and tables.

Manufacturing Characteristics Guide

Guides users to familiarize with manufacturing characteristics of component parts.

Important Manual Notes and Symbols

Schematic Illustrations for Clarity

Text supplemented with schematic illustrations for quick reference and understanding.

Special Remarks and Warnings

Covers accident prevention, potential damage, and additional job information.

Clarification of Directional Terms

Identification Data

Spare Parts Usage

Specifies the use of Original MOTO GUZZI Spare Parts; non-original parts invalidate warranty.

General Features and Specifications

Instruments and Controls

Control Panel Layout and Functions

Details key switch positions, indicators, odometer, and tachometer.

Handlebar Light Switches

Describes operation of main light switch, dipped/main beam, and hazard warning lights.

Horn, Flasher, and Indicator Controls

Explains the push-buttons for horn, flashing lights, and turn signals.

Choke Control Operation

Details the choke control for cold starts and its positions.

Clutch Lever Usage

Describes the clutch lever's function for starting and gear changes.

Starter and Engine Stop Controls

Explains the starter button and engine stop switch operation.

Throttle Twist Grip Operation

Details how to operate the throttle control by turning the grip.

Front Brake Lever Operation

Describes the front brake lever and its connection to the master cylinder.

Rear Brake Pedal Operation

Explains the location and function of the rear brake pedal.

Gearbox Control Pedal Operation

Details the operation of the gearbox control pedal for shifting gears.

Fuel Filler Cap Operation

Instructions on how to open the fuel filler cap and a note on fuel spillage.

Fuel Tap for Daytona/Sport 1100 I

Describes the motor-driven fuel pump and tap operation for fuel flow regulation.

Electric Fuel Cock for V10 Centauro

Explains the electric fuel cock operation and its relation to the ignition switch.

Fuse Box Location and Function

Details the fuse box location, number of fuses, and their functions.

Steering Damper Adjustment

Explains how to adjust the steering damper's braking effect.

Documents and Objects Holder

Describes the location and access to the storage compartment.

Helmet Holder Usage and Safety

Details the helmet holder and a warning about using it while the engine is running.

Motorbike Lateral Support Arm

Describes the function of the side stand arm for parking support.

Side Stand with Safety Switch

Explains the side stand and its safety switch that prevents starting the motor.

Driver Seat Removal (Daytona/Sport)

Procedure for removing the driver seat using an Allen wrench.

Saddle Removal (V10 Centauro)

Procedure for removing the saddle using the key.

Passenger Holding Belt (V10 Centauro)

Details how to use the passenger holding belt.

Lubrication Procedures

Engine Oil Level Check and Change

Instructions for checking oil level and performing an oil change.

Oil Filter Cartridge and Mesh Filter Maintenance

Procedure for replacing the filter cartridge and cleaning the mesh filter.

Wire Mesh Filter Cleaning

Detailed steps for removing and washing the wire mesh filter.

Gearbox Oil Level Check and Change

Instructions for checking and changing the gearbox oil.

Rear Transmission Box Lubrication

Procedure for checking and changing the rear transmission box oil.

Driving Shaft Greasing

Details greasing intervals, types of grease, and recommended lubrication points.

Front Fork Oil Change

Specifies the interval and quantity for changing front fork oil.

General Greasing Points

Lists general greasing points and the recommended grease type.

Maintenance and Adjustments

Clutch Lever Adjustment

Procedure for adjusting clutch lever free play and handle distance.

Front Brake Lever Adjustment

Details how to adjust the front brake lever distance.

Rear Brake Pedal Adjustment

Instructions for adjusting rear brake pedal idle stroke and position.

Steering Adjustment for Play and Movement

Ensures safe riding by adjusting steering for free movement without play.

Telescopic Fork Damping Adjustment

Adjusting rebound and compression damping on the telescopic fork.

Rear Suspension Adjustment

Adjusting spring pre-loading, rebound, and compression damping on shock absorbers.

Air Filter Replacement (Daytona/Sport)

Procedure to check, clean, and change the air filter.

Air Filter Replacement (V10 Centauro)

Procedure to check, clean, and change the air filter.

Tappet Clearance Checking Procedure

Checking valve clearance between valves and rockers on a cold engine.

Timing Belt Replacement

Specifies the replacement interval for distribution timing belts.

Headlight Beam Adjustment

Ensuring correct headlight height for visibility and avoiding dazzling traffic.

Windscreen Cleaning and Care

Provides instructions and precautions for cleaning the windscreen.

Motor Washing Rules and Precautions

Guidelines for preparing, washing, and drying the motorcycle.

Service Schedule and Maintenance Intervals

Maintenance Task Definitions

Defines codes A=Maintenance/Inspection/Adjustment/Replacement, C=Cleaning, R=Replacement.

General Maintenance Checks and Lubrication

Periodic checks for electrolyte, lubrication, and oil/fluid changes.

Torque Wrench Settings

Torque Settings: Sport 1100 I

Specific torque values for various fasteners on the Sport 1100 I model.

Torque Settings: Daytona V10 Centauro

Specific torque values for various fasteners on the Daytona V10 Centauro model.

Specific Equipment and Tools

Specific Tools for Daytona/V10 Centauro

Illustrations and descriptions of specialized tools for maintenance.

Specialized Tools Listing

Detailed list of specific tools with codes and descriptions for motorcycle maintenance.

Propulsor Unit Removal from Frame

Propulsor Unit Removal: V10 Centauro

Step-by-step procedure for disassembling the engine unit from the V10 Centauro frame.

Propulsor Unit Removal: Sport 1100 I / Daytona RS

Disassembly procedure for the engine unit from the frame for Sport/Daytona models.

Engine Unit Procedures

Engine Assembly Dismantling (Sport 1100 I)

Procedure for dismantling the engine assembly, including head cover removal.

Engine Assembly Steps

Steps for reassembling the engine, emphasizing key points and warnings.

Timing System Phase-Setting Check

Procedure for checking and setting the timing system phases.

Engine Component Checks

Detailed checks for cylinder heads, valve guides, and valve seats.

Valve Spring Inspection

Checking valve springs for deformation and load loss.

Cylinder Wear Check and Grading

Measuring cylinder diameter and checking piston/cylinder grading.

Piston Inspection and Coupling

Checking piston ring seats, clearances, and balancing.

Connecting Rod Inspection and Data

Checks for connecting rod bushings, parallelism, bearings, and weights.

Crankshaft Journal Inspection and Clearances

Examining main journals, grinding, and assembly clearances.

Engine Unit Operations (Daytona RS/V10 Centauro)

Engine Unit Dismantling

Steps for dismantling the engine unit, including timing belt cover and references.

Engine Unit Reassembly

Procedure for reassembling the engine unit, emphasizing key steps and warnings.

Engine Timing Procedures

Steps for stretching belts, determining TDC, and checking timing.

Engine Unit Checks

Checks for cylinder heads, valve guides, valve seats, and springs.

Weber Injection-Ignition System

System Components Overview

Lists and describes components of the fuel, intake air, and electric circuits.

System Operation Phases

Details normal operation, starting phase, and acceleration operation.

Engine Carburation and Regulation Calibration

Rules for calibrating throttle bodies, CO content, and engine regulation.

ECU Trimmer Operation for CO Regulation

Details the trimmer operation on the ECU for CO adjustment.

Starter Lever Adjustment

Procedure to avoid errors in starter lever adjustment.

Starter RPM Adjustment

Steps to adjust the minimum speed regulator for starter RPM.

Induction System Pressure Control

Procedure for checking circuit pressure using a manometer gauge.

Check Lamp for Defects Detection

Using the CHECK LAMP tester for fault detection and diagnosis.

Error Absence and Auto Diagnosis Limitations

Conditions where errors are not detected or are absent.

Check Lamp Control and Failure Presence

Steps to control the CHECK LAMP and interpret failure codes.

Interpreting Check Lamp Error Codes

Explains how to decode error codes indicated by the CHECK LAMP.

ECU Reset Procedure

Procedure to reset the electronic control unit after fault removal.

Spark Plug Type and Maintenance

Specifies spark plug types, gap, and maintenance intervals.

Evaporative Emission Control System (USA-SGP)

Diagram of the evaporative emission control system.

Clutch Component Checks

Clutch Spring Inspection

Checking clutch springs for elasticity and deformation.

Spring Pressure Plate Checks

Checking the pressure plate for wear and flat surfaces.

Driven Plate Thickness and Teeth Check

Checking driven plate thickness and teeth condition.

Intermediate Plate Checks

Checking intermediate plate surfaces and teeth for wear.

Starting Ring Gear Checks

Checking starting ring gear surfaces and teeth for wear.

Internal Clutch Body Teeth Check

Checking internal clutch body teeth for signs of wear.

Gearbox Procedures

Gearbox Oil Level Check and Change

Instructions for checking and changing gearbox oil.

Gearbox Disassembly Procedure

Step-by-step guide to disassembling the gearbox into its elements.

Layshaft Disassembly

Detailed procedure for disassembling the layshaft components.

Main Shaft Disassembly

Procedure for disassembling the main shaft and its components.

Clutch Shaft Disassembly

Steps for disassembling the clutch shaft and its parts.

Gearbox Reassembly Procedures

Guidelines for reassembling the gearbox, including shimming and cover assembly.

Rear Drive System

Rear Drive Box Lubrication

Instructions for checking and changing the rear drive box oil.

Drive Box Disassembly

Step-by-step procedure for disassembling the drive box.

Conical Pinion Support Unit Disassembly

Procedure for disassembling the conical pinion support unit.

Rear Drive Reassembly and Contact Control

Reassembly of the crown, pinion, and contact control checks.

Pinion and Crown Contact Control

Checking pinion and crown tooth contact and play.

Transmission Shaft Maintenance

Specifies replacement intervals and lubrication for the transmission shaft.

Frame Inspection and Repair

Frame Inspection and Repair Procedures

Guidelines for checking and repairing the frame after an impact.

Rear Frame Dimensional Data

Dimensional diagrams for the rear frame structure.

Front Fork Maintenance

Front Fork Oil Change Procedure

Instructions for changing the fork oil, including quantity and type.

Front Fork Stem Disassembly

Steps for disassembling the front fork stem components.

Screwed Cap Removal from Fork

Procedure for safely removing the screwed cap from the fork arm.

Front Fork Oil Draining

Instructions for draining the oil from the fork components.

Front Fork Cartridge Disassembly

Procedure for disassembling the internal components of the fork cartridge.

Front Fork Oil Refilling

Instructions for refilling the fork with new oil and bleeding air.

Oil Retainer Bushing Substitution

Procedure for replacing the oil retainer bushing and related components.

Front Fork Assembly to Motorcycle

Steps for assembling the front fork to the motorcycle, noting left/right differences.

Rear Suspension Adjustment

Swing Arm Play Adjustment

Ensuring free oscillation of the swing fork without play.

Wheels and Tires

Front Wheel Removal and Installation

Procedure for removing and reassembling the front wheel.

Rear Wheel Removal and Installation

Steps for dismantling and refitting the rear wheel.

Tire Checks and Pressure Recommendations

Checking tire condition and recommended pressure levels.

Brake System Maintenance

Brake Pad Wear Check

Checking brake pad thickness and replacing worn pads.

Brake Fluid Level Check and Replacement

Ensuring efficient brake operation by checking and topping up fluid.

Brake Disk Condition Check

Ensuring brake disks are clean, free of scoring, and properly torqued.

Braking Circuit Air Bleeding

Procedure for removing air from the braking circuits for efficient operation.

Electrical Equipment Components

Battery Recharging Procedures

Instructions for recharging the battery using a constant voltage charger.

Alternator and Voltage Controller

Diagram and checks for the alternator and voltage regulator.

Starter Motor Specifications and Operation

General characteristics and warnings for starter motor operation.

Bulb Replacement (Daytona/Sport)

Procedure for replacing headlight, tail light, and indicator bulbs.

Bulb Replacement (V10 Centauro)

Procedure for replacing headlight, indicator, and dashboard bulbs.

Wiring Diagram Key (Daytona/Sport)

List of components and their corresponding numbers in the wiring diagram.

Wiring Diagram Key (V10 Centauro)

List of components and their corresponding numbers in the wiring diagram.

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