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MOTO GUZZI V 11 SPORT User Manual

MOTO GUZZI V 11 SPORT
412 pages
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WORKSHOP MANUAL
WERKSTATTHANDBUCH
ONDERHOUDS-EN
REPARATIEHANDBOEK

Table of Contents

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MOTO GUZZI V 11 SPORT Specifications

General IconGeneral
Displacement1064 cc
Bore x Stroke92 mm x 80 mm
Compression Ratio9.8:1
Cooling SystemAir cooled
Fuel SystemElectronic fuel injection
IgnitionElectronic
Transmission6-speed
Final DriveShaft drive
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Engine TypeV-twin, 4-stroke
Max Power91 hp @ 7800 rpm
Max Torque94 Nm @ 6000 rpm
FrameTubular steel
Front SuspensionTelescopic fork
Rear SuspensionSingle shock, adjustable
Front BrakesDual disc
Rear BrakesSingle disc
Seat Height800 mm
Fuel Capacity22 liters
Wheelbase1490 mm

Summary

SEC. A GENERAL INFORMATION

HOW TO CONSULT THIS MANUAL

Provides instructions for carrying out overhauls and repair work correctly.

ABBREVIATIONS AND SYMBOLS

Explains graphic illustrations used to identify the subject matter.

GENERAL SAFETY REGULATIONS

Highlights important warnings and instructions to prevent injury or damage.

RULES FOR MAINTENANCE PROCEDURES

Basic rules to follow for ensuring the vehicle is in perfect working condition.

WARRANTY

Information regarding the use of original spare parts to maintain warranty validity.

SEC. B MODEL FEATURES

IDENTIFICATION DATA

Details on the vehicle identification number stamped on chassis and engine.

LUBRICANTS AND REFILLING

Specifies lubricants and refilling quantities for various parts of the motorbike.

TECHNICAL SPECIFICATIONS

Provides detailed technical specifications for the engine, timing, fuel, exhaust, and ignition systems.

TIGHTENING TORQUES

Lists Nm values for tightening various nuts and bolts for assembly procedures.

SPECIFIC TOOLS

Illustrates and lists specific tools required for maintenance and repair.

SEC. C CONTROL AND USE OF THE MORBIKE

PRELIMINARY TESTS

Checks to be performed before starting the motorbike.

ENGINE IGNITION

Procedures for starting the engine, including warnings for cool and warm conditions.

ENGINE WARMING-UP

Instructions for letting the engine idle after starting for proper warm-up.

ENGINE RUNNING

Guidance on shifting gears, clutch control, and braking during operation.

STOPPING THE ENGINE

Procedure for safely stopping the engine and turning off the ignition.

PARKING

Instructions for parking the motorbike, including using parking lights.

ADJUSTMENTS AND REGULATIONS

Details on adjusting steering shock absorber, clutch/brake levers, and rear brake pedal.

PREPARATION FOR LONG PERIODS AT REST

Precautions for storing the vehicle for extended periods, e.g., winter.

CLEANING THE MOTORBIKE

Procedures and product recommendations for washing the motorbike.

SEC. D SCHEDULED MAINTENANCE

SCHEDULED MAINTENANCE - TABLE

A table detailing maintenance procedures based on kilometers covered.

MAINTENANCE PROCEDURES

Step-by-step instructions for various maintenance tasks like engine oil replacement.

SEC. E TRIMMINGS

WING MIRRORS

Instructions for removing and refitting wing mirrors.

FRONT AND REAR MUD GUARDS

Procedures for removing and refitting the front and rear mud guards.

SADDLE COVER / SIDE PANELS/ REAR FAIRING

Instructions for disassembling and reassembling saddle cover, side panels, and rear fairing.

SADDLE

Procedure for removing and refitting the motorbike saddle.

SEC. F WHEEL PARTS

FRONT WHEEL

Details on front wheel fastening types and removal/reassembly procedures.

REAR WHEEL

Procedure for removing and refitting the rear wheel and transmission box.

WHEEL OVERHAUL

Instructions for checking and replacing wheel hub bearings.

FRONT HYDRAULIC BRAKE

Disassembly and reassembly of the front brake calipers.

REAR HYDRAULIC BRAKE

Disassembly and reassembly of the rear brake calipers.

FRONT FORK

Detailed instructions for front fork oil replacement and disassembly.

REAR SWING ARM

Procedure for removing and disassembling the rear swing arm and its components.

REAR SHOCK-ABSORBER

Instructions for removing, checking, and reassembling the rear shock-absorber.

STEERING SHOCK ABSORBER

Details on the steering shock absorber's function, disassembly, and adjustment.

TIRES

Information on tire check, wear, pressure, and fitting instructions.

SEC. G CONTROLS

HYDRAULIC CLUTCH AND FRONT BRAKE CONTROL

Disassembly and reassembly of clutch lever and front brake control.

GEARBOX CONTROL

Procedure for disassembling and reassembling the gearbox control lever.

REAR BRAKE CONTROL

Disassembly and reassembly of the rear brake control system.

ACCELERATOR /STARTER CONTROL

Instructions for adjusting and maintaining the accelerator control and starter.

SEC. H CHASSIS

STEERING

Procedure for steering head disassembly and adjustment.

HALF-HANDLEBARS

Instructions for adjusting the opening angle of the half-handlebars.

FOOT RESTS

Procedure for removing and refitting rear and front foot rest supports.

SIDE STAND

Procedure for removing and refitting the side stand.

CHASSIS DIMENSIONS

Guidelines for checking chassis measurements after a collision.

SEC. I FUEL SYSTEM

GENERAL DESCRIPTION OF THE SYSTEM

Overview of the Weber injection-ignition system and its operating principles.

SYSTEM COMPONENTS

Lists the three main circuits composing the fuel system: fuel, intake air, and electrical.

TANK “5”

Procedure for removing and refitting the fuel tank, with safety warnings.

ELECTRICAL FUEL PUMP “1”

Details on the volumetric electrical fuel pump, its components, and disassembly.

FUEL FILTER “2”

Information on the fuel filter, its features, and disassembly procedures.

ELECTRO-INJECTORS “3”

Description of the injector's function, composition, and disassembly.

PRESSURE ADJUSTER “4”

Details on the pressure adjuster, its function, and disassembly.

AIR FILTER BOX “1”

Procedure for removing and cleaning the air filter box.

THROTTLE BODY “2”

Instructions for adjusting and disassembling the throttle body.

BATTERY “1”

Information on the motorbike's battery, its specifications, and charging instructions.

STARTER SWITCH “2”

Instructions for removing and refitting the starter switch.

RELAY “3”

Description of the relays used in the injection-ignition system and their functions.

ECU I.A.W. 15 M “4”

Details on the ECU, its functions, and disassembly procedures.

AIR TEMPERATURE SENSOR “5”

Information on the air temperature sensor and its detection.

OIL SENSOR TEMPERATURE “6”

Information on the oil temperature sensor and its detection.

R.P.M. AND T.D.C. SENSOR “7”

Details on the sensor that reads signals from the camshaft for RPM and position.

COILS “8”

Information on the ignition coils and their function.

THROTTLE POSITION POTENTIOMETER “9”

Description of the potentiometer's function and disassembly.

OPERATING STAGES

Describes the normal and start-up stages of the engine's operation.

DIAGNOSTICS

Explains how to diagnose system errors and reset the ECU.

FUEL VAPOUR PURIFICATION AND RECIRCULATION SYSTEM (USA, SGP, CAN)

Details on the fuel vapour purification and recirculation system.

SEC. L EXHAUST SYSTEM

SYSTEM FEATURES

Describes the composition and parts of the exhaust system.

SILENCERS

Instructions for removing and refitting the silencers.

EXHAUST PIPES

Procedure for removing and refitting the exhaust pipes.

EXPANSION CHAMBER

Instructions for removing and refitting the expansion chamber.

SEC. M ENGINE

GENERAL RULES FOR ENGINE OVERHAUL

Important safety and general guidelines for engine overhaul procedures.

ENGINE UNIT REMOVAL - INSTALLATION

Step-by-step instructions for removing and installing the complete engine unit.

LUBRICATION SYSTEM

Details the components of the lubrication system.

HEADS AND TIMING SYSTEM

Information on the cylinder heads and the valve timing system.

CYLINDERS AND PISTONS

Procedure for checking cylinder and piston wear and dimensions.

CLUTCH

Description of the clutch, its components, and overhaul checks.

ALTERNATOR

Details on the alternator's components, power output, and disassembly.

KRANK SHAFT AND CONNECTING RODS

Procedure for removing and disassembling the crankshaft and connecting rods.

SEC. N GEARBOX

MAIN FEATURES

Overview of the new six-speed gearbox, its design, and components.

REMOVAL AND INSTALLATION

Step-by-step instructions for removing and installing the gearbox.

DISASSEMBLY

Detailed instructions for disassembling the main and secondary shafts.

REASSEMBLY

Instructions for reassembling the gearbox components.

SEC. O REAR TRANSMISSION HOUSING AND SHAFT

REAR TRANSMISSION HOUSING

Procedure for removing and disassembling the rear transmission housing.

TRANSMISSION SHAFT

Maintenance and replacement intervals for the transmission shaft.

SEC. P ELECTRICAL SYSTEM

ELECTRICAL SYSTEM DESCRIPTION

Lists all components of the electrical system.

BATTERY

Details on the battery's voltage, capacity, and charging instructions.

STARTER MOTOR

Features, removal, and refitting procedures for the starter motor.

LIGHT AND ACOUSTIC SYSTEMS / DASHBOARD / CONTROLS

Disassembly and replacement of headlight, tailight, indicators, and dashboard components.

SIDE STAND SWITCH

Procedure for removing and refitting the side stand micro-switch.

FUSE TERMINAL BOARD

Information on fuse locations and replacement procedures.

ALTERNATOR AND VOLTAGE CONTROLLER

Tests and checks for the alternator and voltage regulator.

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