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General| Displacement | 844 cc |
|---|---|
| Bore x Stroke | 83 mm x 78 mm |
| Transmission | 5-speed |
| Final Drive | Shaft |
| Front Suspension | Telescopic forks |
| Engine Type | Air-cooled, V-twin |
| Power | 71 hp |
| Frame | Steel tubular |
| Rear Suspension | Twin shocks |
| Front Brakes | Dual 300 mm discs |
| Rear Brakes | 242 mm disc |
| Seat Height | 800 mm |
| Fuel Capacity | 22 liters |
Details engine dimensions, displacement, compression, output, valve gear, and transmission.
Covers carburetion, lubrication, ignition, and starting system specifications.
Outlines frame, suspension, brakes, dimensions, weight, and performance figures.
Specifies fuel tank size and recommended petrol grade.
Details sump oil quantity and recommended type.
Lists oil capacities and types for gearbox and rear drive.
Specifies oil for front forks and fluid for brakes.
Instructions for removing and installing valve guides.
Provides critical dimensions for valve and guide fitment.
Details the process for regrinding valve seats.
Lists clearances and plate dimensions for valves.
Guides for measuring cylinder bore and available oversizes.
Explains matching cylinder classes to piston classes.
Details piston measurements, balancing, and selection.
Lists specifications for upper seal, middle seal, and oil scraper rings.
Details con-rod selection criteria and cap nut torque.
Lists crankshaft dimensions and bearing undersizes.
Explains selection based on shoulder marks.
Describes how to check crankshaft balance.
Specifies timing points for inlet and outlet valves.
Provides dimensions for camshaft bearings and housings.
Lists dimensions for tappets and their guides.
Step-by-step guide for fitting the camshaft assembly.
Procedure to verify valve timing on the vehicle.
Details engine oil type, filter, and changing intervals.
Specifies oil checks and changes for the gearbox.
Details oil checks and changes for the rear drive box.
Lists carburettor types and standard settings.
Step-by-step guide for adjusting float levels.
How to adjust carburetion and idling without a vacuum meter.
Procedure for synchronizing carbs using a vacuum meter.
Lists internal and overall gear ratios.
Procedures for disassembling and reassembling the rear drive box.
Explains how to match crown and pinion gears.
Guides for fitting the gearbox housing and cover.
Inspection and maintenance of the swinging fork.
Methods for removing bearings from the fork.
Procedure to ensure free swing without play.
Describes adjusting shock absorbers to three positions.
Lists spring specifications and when to replace them.
Steps for removing and reinstalling the front wheel.
Steps for removing and reinstalling the rear wheel.
How to true the brake disc between pads.
Procedure for replacing brake pads in calipers.
Adjusting the free play of the clutch lever.
Adjusting the play on the front brake lever.
How to check brake pad thickness and disc condition.
Checking fluid levels and bleeding air from the brake system.
Installation, service, and specifications.
Details on the alternator/generator brand and output.
Checking charging system performance without removal.
Methods for testing positive, negative, and exciting diodes.
Measuring winding resistance for stator and rotor.
Lists common faults and their corresponding remedies.
Details specifications and electrical test procedures for components.
Checking and adjusting breaker points.
Procedures for timing right and left cylinders.
Lists ignition timing specs and spark plug recommendations.
Describes the electric horn type and absorption.
Instructions for replacing headlight bulbs.
Procedures for replacing tail and turn signal bulbs.
Details on instrument panel bulbs and warning lights.
How to adjust headlight beam for optimal visibility.
Operation of clutch, throttle, and starter controls.
Details on front and rear brake control operation.
Operation of gearshift pedal and steering damper.
Operation of fuel filler cap, taps, and side stand.
Table of overall gear ratios for Z/17 clutch shaft.
Table of overall gear ratios for Z/16 clutch shaft.
Lists kit parts and inlet/outlet tube settings.
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