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MOTO GUZZI V7 E5 Special-Stone User Manual

MOTO GUZZI V7 E5 Special-Stone
329 pages
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SERVICE STATION MANUAL
2Q000466
V7 E5 Special-Stone

Table of Contents

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MOTO GUZZI V7 E5 Special-Stone Specifications

General IconGeneral
BrandMOTO GUZZI
ModelV7 E5 Special-Stone
CategoryMotorcycle
LanguageEnglish

Summary

Pre-Delivery Checks

Aesthetic Inspection

Visual checks on paintwork, plastic parts, scratches, and dirt.

Tightening Torques Inspection

Verification of torque specifications for critical fasteners like suspension and chassis bolts.

Electrical System Checks

Inspection of lights, switches, indicators, and control unit mapping.

Traditional Battery Activation

Procedure for activating a traditional battery, including filling and charging steps.

Fluid Levels Check

Verification of fluid levels in the hydraulic braking system, clutch, and engine/gearbox.

Road Test

Checks performed during a test ride, including cold start, instrument panel, and brake efficiency.

Static and Functional Inspection

Checks after test drive (e.g., restarting, leaks) and functional checks of systems.

Vehicle Characteristics and Rules

Safety Rules

Guidelines for handling carbon monoxide, fuel, hot parts, and used oils to ensure safety.

Maintenance Rules

General precautions for disassembly, reassembly, and component handling.

Running-in Procedure

Guidelines for the initial engine break-in period to ensure longevity and proper operation.

Vehicle Identification

Location and meaning of chassis and engine numbers for registration and warranty.

Dimensions and Mass

Technical specifications for vehicle dimensions and weight limits.

Engine Specifications

Detailed technical specifications for the engine, including capacity and bore/stroke.

Brakes Specifications

Specifications for front and rear brake discs and calipers.

Special Tools and Maintenance Procedures

Special Tools List

List of specialized tools required for specific maintenance and repair procedures.

Diagnostic Tool Usage

Device used for vehicle diagnostics, error checking, and software updates.

Scheduled Maintenance Table

Table detailing service intervals, checks, and replacements for various vehicle components.

Engine Oil Replacement

Procedure for draining and refilling engine oil, including quantity and precautions.

Engine Oil Filter Replacement

Steps for removing and replacing the engine oil filter and its cover.

Electrical System Overview

Front Electrical System

Wiring and component details for the front electrical system.

Central Electrical System

Wiring and component details for the central electrical system.

Rear Electrical System

Wiring and component details for the rear electrical system.

Electrical Components Arrangement

Diagram illustrating the location of key electrical components on the motorcycle.

Electrical System Installation

Procedures for installing and routing wiring harnesses and electrical components.

Engine Removal Procedures

Frame Components for Engine Removal

Table of screws, torque, and notes for frame disassembly related to engine removal.

Vehicle Preparation for Engine Removal

Steps to prepare the vehicle before engine removal, including securing and support.

Engine Removal Procedure

Detailed procedure for disconnecting and removing engine components like collector, sensors, and exhaust.

Engine Information Reference

Refer to Separate Engine Manual

Indicates that detailed engine information is available in the 'MSS Engine 850 Euro 5' manual.

Power Supply System Details

Fuel System Circuit Diagram

Schematic illustrating the fuel tank, pump, canister, and throttle body connections.

Fuel System Electrical Diagram

Overview diagram of electrical components related to power supply and sensors.

Suspension System Components

Handlebar and Controls

Information on handlebar and controls, including removal steps.

Front Fork Assembly

Detailed breakdown and torque specifications for the front suspension and steering components.

Fork Oil Draining and Leg Removal

Procedure for disassembling and removing the front fork stanchions and draining oil.

Shock Absorbers

Details and removal procedure for the rear shock absorbers.

Chassis Components and Service

Front Wheel Assembly and Removal

Exploded view and removal procedure for the front wheel assembly.

Rear Wheel Assembly and Removal

Exploded view of the rear wheel assembly and its components, plus removal steps.

Swinging Arm Service

Details on the swinging arm components, including removal and checking procedures.

Bevel Gears Service

Information on bevel gear components, including checking and assembly procedures.

Braking System Operation and Service

ABS System Overview

Diagram and pin-out for the ABS system, including control unit details.

ABS Operation and Cycles

Explanation of how the ABS system functions and its operational phases.

ABS Fault Diagnosis Guide

Steps for diagnosing ABS faults using diagnostic tools and error codes.

Modulator Removal Procedure

Procedure for removing and handling the ABS modulator.

Rear Brake Calliper Service

Exploded view and removal procedure for the rear brake calliper.

Bodywork Components and Service

Rear Light Assembly

Diagram and torque specifications for the rear light assembly components.

Rear Mudguard Removal

Diagram and torque values for rear mudguard fasteners.

Headlight Unit and Bulb Replacement

Details on headlight unit components, removal, and bulb replacement.

Turn Indicators Removal

Procedure for removing front and rear turn indicators.

Footrest Removal Procedures

Steps for removing rider and passenger footrests and associated components.

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