Motoalliance Denali Series

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Summary

Warning And User Caution

General Safety Precautions

Essential safety guidelines for operating the plow system, covering passenger limits, speed, and protective gear.

Plow Blade Assembly Instructions

Install the Wear Bar

Attach the Wear Bar to the blade using carriage bolts, nuts, and washers.

Attach Skid Feet Brackets

Secure skid feet brackets to the blade using hex head bolts, washers, and nuts.

Install Skid Feet

Mount skid feet with washers and bushings, adjusting height and securing with lynch pins.

Blade Assembly Completion

Final check of all bolts for security after blade setup.

Pushtube Assembly Hardware List

Pushtube Assembly Steps

Connect Swivel Plate Assembly

Attach Swivel Plate Assembly to Lift Arm Assembly with specific bolts, washers, and nuts.

Attach Pivot Lever Support Bracket

Connect Pivot Lever Support Bracket to the Lift Arm Assembly using bolts and washers.

Attach Pivot Lever Risers

Connect Pivot Lever Risers to Lift Arm Assembly, pending final tightening.

Attach Pivot Lock Lever

Connect Pivot Lock Lever to Pivot Lever Risers with specific hardware and spring.

Install Winch Attachment Bracket

Mount the Winch Attachment Bracket using bolts and washers.

Install Blade Stop Blocks

Secure Blade Stop Blocks with bolts, washers, and nuts to prevent excessive blade pullback.

Attach Plow Blade to Swivel Plate

Connect the plow blade to the Swivel Plate using bolts, washers, and nuts.

Install Extension Springs

Connect extension springs between the blade and eye bolts, adjusting tension for blade support.

Secure Pushtube to Mount

Use quick release pins and washers to attach pushtube to mount tabs securely.

Plow Operation Tips

Long Distance Travel

Recommendations for securing the plow during long-distance transport to minimize bouncing.

Throwing Snow

Explanation of design features like over-centered blade and attack angle for snow transition.

Warranty Information

Details on the three-year warranty against manufacturing defects, excluding user error and consumables.

Maintenance Recommendations

Advice on preventing rust by applying protective paint to exposed metal surfaces.

The Denali 66" & 72" Plow Blade & Pushtube Assembly is a robust snow plow system designed for efficient snow removal. Engineered in the USA, this system focuses on durability and ease of use, incorporating features like added horizontal supports, a specific attack angle, a kick pedal locking mechanism, and weld nuts under the pushtube for straightforward installation. It is intended to provide reliable performance for many years.

Function Description

The primary function of the Denali Plow Blade & Pushtube Assembly is to clear snow from various surfaces. The system is designed to attach to a UTV, transforming it into an effective snow removal machine. The plow blade, available in 66" and 72" sizes, is engineered with an over-centered design and a 65° attack angle. This specific design ensures that snow is efficiently transitioned up the plow blade and rolled forward, rather than building up in front of the blade or creating large side walls that fall back onto the plowed path. This process also helps remove air from the snow, contributing to more effective plowing. The 65° attack angle is also crucial for maximizing the life of the wear bar and reducing wear on the plowing surface itself.

The pushtube assembly connects the plow blade to the vehicle, providing the necessary structural support and articulation for plowing. It includes a swivel plate assembly that allows the blade to pivot, enabling angle adjustments to direct snow as needed. A pivot lock lever mechanism is integrated to secure the blade at the desired angle, which can be easily adjusted by the user. The system also incorporates extension springs that add tension to the blade, helping to hold it upright and preventing it from tipping forward during plowing. Blade stop blocks are included to prevent the blade springs from pulling the blade back too far, ensuring proper operation. A winch attachment bracket is also part of the assembly, facilitating the connection of a winch for raising and lowering the plow blade.

Usage Features

The Denali Plow Blade & Pushtube Assembly offers several features that enhance its usability and performance:

Easy Installation: The design incorporates weld nuts under the pushtube, simplifying the installation process. The manual provides detailed, step-by-step instructions for assembling the wear bar, skid feet brackets, skid feet, swivel plate, lift arm, pivot lever support bracket, pivot lever risers, pivot lock lever, winch attachment bracket, blade stop blocks, extension springs, and quick release pins.
Adjustable Skid Feet: The height of the skid feet can be adjusted by repositioning them and their associated washers along the bracket. This allows users to customize the plow's ground clearance based on the terrain and snow conditions, helping to protect both the plow blade and the plowing surface.
Adjustable Blade Angle: The pivot lock lever system allows for easy adjustment of the plow blade's angle. Users can depress the handle to change the angle and release it to lock the blade in place, providing flexibility in directing snow.
Tension-Adjustable Extension Springs: The 10" extension springs can be tightened using regular nuts to increase tension. This feature is particularly useful if the blade tends to tip forward while plowing, allowing users to adjust the tension to hold the blade more firmly in an upright position.
Quick Release Pins: Quick release pins and washers are used to secure the rear tabs of the pushtube to the plow mount tabs. These pins ensure that the pushtube is securely attached while allowing for quick and easy detachment when the plow is not needed.
Over-Centered Blade Design: The 65° attack angle and over-centered blade design are key operational features that ensure efficient snow transition and rolling, minimizing snow buildup and maximizing the effectiveness of each pass.
Safety Guidelines: The manual emphasizes several safety precautions for users, including never allowing passengers to ride on the blade, staying clear of bystanders, not exceeding 10 MPH with the blade installed, always wearing safety gear (helmet, glasses, etc.), putting the vehicle in Park before changing the blade angle, using extreme caution on sloped surfaces, avoiding fixed objects, always wearing a seatbelt, being cautious when lowering the blade from an upright position, and always storing the blade resting on the ground.
Long Distance Travel Recommendation: For travel exceeding 1/4 mile without plowing, it is recommended to secure the plow to the UTV frame with a ratchet strap or similar device. This minimizes bouncing action on the plow and helps preserve the UTV's suspension system.

Maintenance Features

Maintaining the Denali Plow Blade & Pushtube Assembly is straightforward, focusing on ensuring longevity and optimal performance:

Regular Inspection: Users are advised to verify that all components are present upon unboxing and to ensure all bolts are secure after assembly. This includes checking the tightness of the 5/8" hardware connecting the swivel plate assembly to the lift arm assembly, ensuring it is secure but not overtightened to allow free movement of the swivel plate. Similarly, the 1/4" hardware for the pivot lock lever should be tightened such that the lever can still move freely.
Wear Bar Life Maximization: The 65° attack angle is specifically designed to maximize the life of the wear bar, reducing the frequency of replacement.
Paint Maintenance: The manual acknowledges that paint scratching or chipping is inevitable during the plowing season. To prevent rust, it is recommended to purchase and apply rust-preventing paint to exposed metal areas at the end of the season, following the manufacturer's recommendations.
Warranty: The plow blade comes with a Three-Year Warranty against manufacturing defects. This warranty, however, does not cover user error or consumable materials such as the wear bar and paint, highlighting the importance of proper usage and maintenance.