Motorola CM160 Basic Service Manual

ix
Table of Contents
SAFETY INFORMATION........................................................................................iii
Chapter 1 INTRODUCTION
1.0 Scope of Manual ..................................................................................................1-1
2.0 Warranty and Service Support.............................................................................1-1
2.1 Warranty Period and Return Instructions .......................................................1-1
2.2 After Warranty Period.....................................................................................1-1
2.3 European Radio Support Centre (ERSC).......................................................1-2
2.4 Piece Parts .....................................................................................................1-2
2.5 Technical Support...........................................................................................1-3
3.0 Radio Model Information......................................................................................1-4
Chapter 2 MAINTENANCE
1.0 Introduction ..........................................................................................................2-1
2.0 Preventive Maintenance ......................................................................................2-1
2.1 Inspection .......................................................................................................2-1
2.2 Cleaning Procedures ......................................................................................2-1
3.0 Safe Handling of CMOS and LDMOS Devices ....................................................2-2
4.0 Repair Procedures and Techniques — General ..................................................2-3
5.0 Disassembling and Reassembling the Radio — General ....................................2-3
6.0 Radio Disassembly - Detailed..............................................................................2-4
6.1 Control Head Removal ...................................................................................2-4
6.2 Top Cover Removal........................................................................................2-6
6.3 Main Shield Removal......................................................................................2-7
6.4 PA Shield and DC Cable Removal .................................................................2-7
6.5 Main PCB Removal ........................................................................................2-8
6.6 Disassembly of Control Head - CM140/CM340............................................2-10
6.7 Disassembly of Control Head - CM160/CM360............................................2-11
7.0 Radio Assembly.................................................................................................2-12
7.1 Chassis Assembly ........................................................................................2-12
7.2 Control Heads -Assembly.............................................................................2-13
7.3 Control Head Fitting......................................................................................2-13
7.4 Option Board Installation .............................................................................2-14
8.0 Radio Exploded Mechanical Views and Parts Lists...........................................2-15
8.1 Radio Assembly - 25W Models ....................................................................2-15
8.2 Radio Assembly - 40W Models ....................................................................2-16
8.3 Control Head - CM140/CM340 .....................................................................2-17
8.4 Control Head - CM160/CM360 .....................................................................2-18
9.0 Service Aids.......................................................................................................2-19
10.0 Test Equipment..................................................................................................2-21
11.0 Programming/Test Cable - RKN4083_ ..............................................................2-22
12.0 Adapter Cable - FKN8113_................................................................................2-23

Motorola CM160 Specifications

General

Brand	Motorola
Model	CM160
Category	Radio
Language	English