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Motorola CM200 User Manual

Motorola CM200
352 pages
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Table of Contents

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Motorola CM200 Specifications

General IconGeneral
Operating Temperature-30°C to +60°C
Channel Spacing12.5/20/25 kHz
WaterproofNo
Frequency RangeVHF: 136-174 MHz / UHF: 403-470 MHz
Power Output1-25W (VHF) / 1-25W (UHF)
Battery LifeN/A (Mobile Radio)

Summary

SAFETY INFORMATION

Product Safety and RF Exposure Compliance

Information on radio safety and compliance with RF energy exposure limits.

Chapter 1 INTRODUCTION

1.0 Scope of Manual

Details the manual's purpose, intended audience, and currency.

2.0 Warranty and Service Support

Outlines Motorola's product support, including warranty and out-of-warranty services.

3.0 Replacement Parts Ordering

Provides information on how to order replacement parts and equipment.

4.0 Radio Model Information

Explains how to determine radio model characteristics from the model number.

Chapter 2 MAINTENANCE

1.0 Introduction

Introduces the chapter's content on maintenance procedures and safety.

2.0 Preventive Maintenance

Recommends periodic visual inspection and cleaning for radio maintenance.

2.1 Inspection

Details checks for external surfaces and controls to ensure functionality.

2.2 Cleaning

Describes recommended cleaning agents and methods for external and internal surfaces.

3.0 Safe Handling of CMOS and LDMOS

Provides precautions for handling sensitive CMOS and LDMOS devices to prevent damage.

4.0 General Repair Procedures and Techniques

Covers procedures for parts replacement, substitution, and soldering techniques.

Chapter 3 SERVICE AIDS

1.0 Recommended Test Tools

Lists recommended service aids and test equipment for radio servicing.

2.0 Test Equipment

Details essential test equipment required for servicing radios.

Chapter 1 OVERVIEW

1.0 CM200 Model

Describes the CM200 control head features and indicators.

2.0 CM300/PM400 Models

Describes CM300/PM400 control heads with LCD displays and indicators.

Chapter 2 THEORY OF OPERATION

1.0 Introduction

Introduces the theory of operation for control head circuits and troubleshooting.

2.0 Control Head Model for CM200

Details the CM200 control head components and their functions.

2.1 Power Supplies

Explains the power supply distribution within the CM200 control head.

2.2 SPI Interface

Describes the Serial Peripheral Interface communication between radio and head.

2.3 Keypad Keys

Explains the four-key keypad design and analog line reading by the µP.

2.4 Status LED’s and Back Light Circuit

Details how indicator LEDs and keypad backlighting are controlled.

2.5 Microphone Connector Signals

Describes the MIC_PTT, dual-function lines, and HOOK line signals.

2.6 Speaker

Explains the control head speaker function and its connection.

2.7 Electrostatic Transient Protection

Describes electrostatic transient protection for sensitive components using diodes.

3.0 Control Head Model for CM300/PM400

Details the CM300/PM400 control head components and their functions.

3.1 Power Supplies

Explains the power supply distribution within the CM300/PM400 control head.

3.2 SPI Interface

Describes the Serial Peripheral Interface communication for CM300/PM400.

3.3 Keypad Keys

Explains the keypad design and analog line reading for CM300/PM400.

3.4 LCD Driver

Describes the LCD control via U3 and SPI bus communication.

3.5 Status LED’s and Back Light Circuit

Details LED status control and LCD/key backlighting for CM300/PM400.

3.6 Microphone Connector Signals

Describes MIC_PTT, dual-function lines, and HOOK line signals for CM300/PM400.

3.7 Speaker

Explains the control head speaker function for CM300/PM400.

3.8 Electrostatic Transient Protection

Describes electrostatic transient protection for sensitive components in CM300/PM400.

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Control Head CM200 Troubleshooting Chart

Provides a flowchart for troubleshooting CM200 control head failures.

1.1 Control Head Failure

Details steps to diagnose general control head failures in CM200.

1.2 Button/Tones Select Error (Page 1 of 2)

Outlines troubleshooting for button/tones select errors in CM200 (Part 1).

1.3 Button/Tones Select Error (Page 2 of 2)

Continues troubleshooting for button/tones select errors in CM200 (Part 2).

2.0 Control Head CM300/PM400 Troubleshooting Chart

Provides a flowchart for troubleshooting CM300/PM400 control head failures.

2.1 Control Head Failure

Details steps to diagnose general control head failures in CM300/PM400.

2.2 Button/Tones Select Error (Page 1 of 2)

Outlines troubleshooting for button/tones select errors in CM300/PM400 (Part 1).

2.3 Button/Tones Select Error (Page 2 of 2)

Continues troubleshooting for button/tones select errors in CM300/PM400 (Part 2).

Chapter 4 CONTROL HEAD PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards

Indexes schematics, layouts, and parts lists for control heads.

2.0 Control Head CM200 - PCB 8488998U01 / Schematics

Presents PCB layout and schematic diagrams for the CM200 control head.

2.1 Control Head CM200 - PCB 8488998U01 Parts List

Lists all parts for the CM200 control head PCB 8488998U01.

3.0 Control Head CM300/PM400 - PCB 8489714U01 / Schematics

Presents PCB layout and schematic diagrams for CM300/PM400 control heads.

Chapter 1 MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM200/CM300/PM400 Model Chart

Provides a chart detailing models, items, and descriptions for radios.

2.0 Technical Specifications

Lists general, transmitter, and receiver specifications for UHF2 radios.

Chapter 2 THEORY OF OPERATION

1.0 Introduction

Introduces the theory of operation for UHF2 circuits and controller circuits.

2.0 UHF (438-470 MHz) Receiver

Explains the theory of operation for the UHF2 receiver front-end and back-end.

2.1 Receiver Front-End

Details the signal path from antenna input to the first mixer.

2.2 Receiver Back End

Describes UHF2 IF signal amplification, filtering, and demodulation.

3.0 UHF Transmitter Power Amplifier (438-470 MHz)

Explains the three-stage LDMOS transmitter power amplifier for UHF2.

3.1 First Power Controller Stage

Describes the 24 dB gain integrated circuit amplifier and its control.

3.2 Power Controlled Driver Stage

Details the LDMOS driver stage gain and bias control.

3.3 Final Stage

Explains the LDMOS final stage bias and matching network.

3.4 Directional Coupler

Describes the microstrip printed circuit that couples RF power.

3.5 Antenna Switch

Explains the operation of the antenna switch utilizing PIN diodes.

3.6 Harmonic Filter

Describes the low-pass filter for attenuating harmonic energy.

3.7 Power Control

Explains UHF2 output power regulation using a forward power detection loop.

4.0 UHF (438-470 MHz) Frequency Synthesis

Details the synthesizer components: reference oscillator, LVFRAC-N, and VCO.

4.1 Reference Oscillator

Describes the crystal-controlled oscillator and its frequency compensation.

4.2 Fractional-N Synthesizer

Explains the LVFRAC-N synthesizer components and function.

4.3 Voltage Controlled Oscillator (VCO)

Details the VCO/Buffer IC, tank circuits, and modulation.

4.4 Synthesizer Operation

Explains the synthesizer operation, including phase detector and loop filter.

5.0 Controller Theory of Operation

Explains the radio's components and control head connection.

5.1 Radio Power Distribution

Details the five separate devices providing voltage distribution.

5.2 Protection Devices

Explains protection against ESD, voltage polarity, and load dump.

5.3 Automatic On/Off

Describes the three ways the radio can be switched ON.

5.4 Microprocessor Clock Synthesiser

Explains clock source generation by ASFIC CMP and µP reprogramming.

5.5 Serial Peripheral Interface (SPI)

Describes the µP communication to ICs via the SPI port.

5.6 SBEP Serial Interface

Explains the SBEP interface for radio communication with CPS or tuner.

5.7 General Purpose Input/Output

Details the six general purpose I/O lines for external options.

5.8 Normal Microprocessor Operation

Explains microprocessor operation modes and memory access.

5.9 Static Random Access Memory (SRAM)

Describes SRAM's role in temporary radio calculations.

6.0 Control Board Audio and Signalling Circuits

Covers audio signalling filter IC and compander functions.

6.1 Audio Signalling Filter IC and Compander (ASFIC CMP)

Details the four functions of the ASFIC CMP used in the controller.

7.0 Transmit Audio Circuits

Explains transmit audio paths and processing.

7.1 Microphone Input Path

Describes the two distinct microphone input paths and their biasing.

7.2 PTT Sensing and TX Audio Processing

Explains PTT sensing and audio processing for transmit.

8.0 Transmit Signalling Circuits

Covers three types of hardware signaling: sub-audible, DTMF, and audible.

8.1 Sub-Audio Data (PL/DPL)

Explains sub-audible data signaling below 300 Hz.

8.2 High Speed Data

Describes high speed data waveforms used in trunking systems.

8.3 Dual Tone Multiple Frequency (DTMF) Data

Explains DTMF data used for phone interconnect operation.

9.0 Receive Audio Circuits

Explains the receive audio paths and processing.

9.1 Squelch Detect

Details the squelch detection circuitry and logic outputs.

9.2 Audio Processing and Digital Volume Control

Describes receiver audio path processing and digital volume control.

9.3 Audio Amplification Speaker (+) Speaker (-)

Explains the audio power amplifier function and speaker outputs.

9.4 Handset Audio

Describes handset audio availability at the control head connector.

9.5 Filtered Audio and Flat Audio

Explains filtered and unfiltered audio paths and gain determination.

10.0 Receive Signalling Circuits

Covers receive signaling circuits including PL/DPL and high-speed data decoders.

10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder

Explains filtering and limiting of received data for MDC and high-speed data.

10.2 Alert Tone Circuits

Describes alert tone generation and routing for operator feedback.

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)

A flowchart for troubleshooting receiver RF issues (Sheet 1).

1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

A flowchart for troubleshooting receiver issues (Sheet 2).

2.0 Troubleshooting Flow Chart for 40 W Transmitter (Sheet 1 of 3)

Flowchart for troubleshooting 40W transmitter power issues (Sheet 1).

2.1 Troubleshooting Flow Chart for 40 W Transmitter (Sheet 2 of 3)

Flowchart for troubleshooting 40W transmitter power/current issues (Sheet 2).

2.2 Troubleshooting Flow Chart for 40 W Transmitter (Sheet 3 of 3)

Flowchart for troubleshooting 40W transmitter TXing issues (Sheet 3).

3.0 Troubleshooting Flow Chart for Synthesizer

Flowchart for diagnosing synthesizer operational problems.

4.0 Troubleshooting Flow Chart for VCO

Flowchart for diagnosing voltage controlled oscillator issues.

5.0 Troubleshooting Flow Chart for DC Supply (1 of 2)

Flowchart for troubleshooting DC supply voltages (Part 1).

5.1 Troubleshooting Flow Chart for DC Supply (2 of 2)

Flowchart for troubleshooting DC supply voltages (Part 2).

Chapter 4 UHF2 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards

Indexes schematics, layouts, and parts lists for UHF2 and controller circuits.

1.1 UHF2 and Controller Circuits

Identifies schematics for UHF2 circuits and controller components.

2.0 UHF 1-25 W Band 2 PCB 8488978U01 (rev. P9) / Schematics

Provides PCB layout and schematic diagrams for UHF2 1-25W radios.

Chapter 1 MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM400 Model Chart

Details PM400 models, items, and descriptions for UHF3 radios.

2.0 Technical Specifications

Lists general, transmitter, and receiver specifications for UHF3 radios.

Chapter 2 THEORY OF OPERATION

1.0 Introduction

Introduces the theory of operation for UHF3 circuits and controller circuits.

2.0 UHF (465-495 MHz) Receiver

Explains the theory of operation for the UHF3 receiver front-end and back-end.

2.1 Receiver Front-End

Details the signal path from antenna input to the first mixer for UHF3.

2.2 Receiver Back End

Describes UHF3 IF signal amplification, filtering, and demodulation.

3.0 UHF Transmitter Power Amplifier (465-495 MHz)

Explains the three-stage LDMOS transmitter power amplifier for UHF3.

3.1 First Power Controller Stage

Describes the 24 dB gain integrated circuit amplifier and its control for UHF3.

3.2 Power Controlled Driver Stage

Details the LDMOS driver stage gain and bias control for UHF3.

3.3 Final Stage

Explains the LDMOS final stage bias and matching network for UHF3.

3.4 Directional Coupler

Describes the microstrip printed circuit that couples RF power for UHF3.

3.5 Antenna Switch

Explains the operation of the antenna switch utilizing PIN diodes for UHF3.

3.6 Harmonic Filter

Describes the low-pass filter for attenuating harmonic energy for UHF3.

3.7 Power Control

Explains UHF3 output power regulation using a forward power detection loop.

4.0 UHF (465-495 MHz) Frequency Synthesis

Details the synthesizer components for UHF3: oscillator, LVFRAC-N, and VCO.

4.1 Reference Oscillator

Describes the crystal-controlled oscillator and its frequency compensation for UHF3.

4.2 Fractional-N Synthesizer

Explains the LVFRAC-N synthesizer components and function for UHF3.

4.3 Voltage Controlled Oscillator (VCO)

Details the VCO/Buffer IC, tank circuits, and modulation for UHF3.

4.4 Synthesizer Operation

Explains the synthesizer operation, including phase detector and loop filter.

5.0 Controller Theory of Operation

Explains the radio's components and control head connection.

5.1 Radio Power Distribution

Details the five separate devices providing voltage distribution.

5.2 Protection Devices

Explains protection against ESD, voltage polarity, and load dump.

5.3 Automatic On/Off

Describes the three ways the radio can be switched ON.

5.4 Microprocessor Clock Synthesiser

Explains clock source generation by ASFIC CMP and µP reprogramming.

5.5 Serial Peripheral Interface (SPI)

Describes the µP communication to ICs via the SPI port.

5.6 SBEP Serial Interface

Explains the SBEP interface for radio communication with CPS or tuner.

5.7 General Purpose Input/Output

Details the six general purpose I/O lines for external options.

5.8 Normal Microprocessor Operation

Explains microprocessor operation modes and memory access.

5.9 Static Random Access Memory (SRAM)

Describes SRAM's role in temporary radio calculations.

6.0 Control Board Audio and Signalling Circuits

Covers audio signalling filter IC and compander functions.

6.1 Audio Signalling Filter IC and Compander (ASFIC CMP)

Details the four functions of the ASFIC CMP used in the controller.

7.0 Transmit Audio Circuits

Explains transmit audio paths and processing.

7.1 Microphone Input Path

Describes the two distinct microphone input paths and their biasing.

7.2 PTT Sensing and TX Audio Processing

Explains PTT sensing and audio processing for transmit.

8.0 Transmit Signalling Circuits

Covers three types of hardware signaling: sub-audible, DTMF, and audible.

8.1 Sub-Audio Data (PL/DPL)

Explains sub-audible data signaling below 300 Hz.

8.2 High Speed Data

Describes high speed data waveforms used in trunking systems.

8.3 Dual Tone Multiple Frequency (DTMF) Data

Explains DTMF data used for phone interconnect operation.

9.0 Receive Audio Circuits

Explains the receive audio paths and processing.

9.1 Squelch Detect

Details the squelch detection circuitry and logic outputs.

9.2 Audio Processing and Digital Volume Control

Describes receiver audio path processing and digital volume control.

9.3 Audio Amplification Speaker (+) Speaker (-)

Explains the audio power amplifier function and speaker outputs.

9.4 Handset Audio

Describes handset audio availability at the control head connector.

9.5 Filtered Audio and Flat Audio

Explains filtered and unfiltered audio paths and gain determination.

10.0 Receive Signalling Circuits

Covers receive signaling circuits including PL/DPL and high-speed data decoders.

10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder

Explains filtering and limiting of received data for MDC and high-speed data.

10.2 Alert Tone Circuits

Describes alert tone generation and routing for operator feedback.

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)

A flowchart for troubleshooting receiver RF issues (Sheet 1).

1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

A flowchart for troubleshooting receiver issues (Sheet 2).

2.0 Troubleshooting Flow Chart for 40 W Transmitter (Sheet 1 of 3)

Flowchart for troubleshooting 40W transmitter power issues (Sheet 1).

2.1 Troubleshooting Flow Chart for 40 W Transmitter (Sheet 2 of 3)

Flowchart for troubleshooting 40W transmitter power/current issues (Sheet 2).

2.2 Troubleshooting Flow Chart for 40 W Transmitter (Sheet 3 of 3)

Flowchart for troubleshooting 40W transmitter TXing issues (Sheet 3).

3.0 Troubleshooting Flow Chart for Synthesizer

Flowchart for diagnosing synthesizer operational problems.

4.0 Troubleshooting Flow Chart for VCO

Flowchart for diagnosing voltage controlled oscillator issues.

5.0 Troubleshooting Flow Chart for DC Supply (1 of 2)

Flowchart for troubleshooting DC supply voltages (Part 1).

5.1 Troubleshooting Flow Chart for DC Supply (2 of 2)

Flowchart for troubleshooting DC supply voltages (Part 2).

Chapter 4 UHF2 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards

Indexes schematics, layouts, and parts lists for UHF2 and controller circuits.

1.1 UHF2 and Controller Circuits

Identifies schematics for UHF2 circuits and controller components.

2.0 UHF 1-25 W Band 2 PCB 8488978U01 (rev. P9) / Schematics

Provides PCB layout and schematic diagrams for UHF2 1-25W radios.

Chapter 4 UHF3 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards

Indexes schematics, layouts, and parts lists for UHF3 and controller circuits.

1.1 UHF3 and Controller Circuits

Identifies schematics for UHF3 circuits and controller components.

2.0 UHF 25-40 W Band 3 PCB 8486577Z01 / Schematics

Provides PCB layout and schematic diagrams for UHF3 25-40W radios.

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