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GP500 Series
Motorola GP500 Series User Manual
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Pr
of
essional Radio
GP200/500 Series
Basic Service Manual
68P641
15B64
2
Table of Contents
Default Chapter
2
Computer Software Copyrights
2
Portable Radio Operation and Eme Exposure
3
Safety Information
3
Approved Accessories
4
Medical Devices
4
Safety and General
4
Blasting Caps and Areas
5
Damaged Antennas
5
Operational Cautions
5
Operational Warnings
5
Potentially Explosive Atmospheres
5
Table of Contents
7
Chapter 1 INTRODUCTION
9
Scope of Manual
9
Warranty and Service Support
9
Warranty Period and Return Instructions
9
After Warranty Period
9
European Radio Support Centre (ERSC)
10
Parts Identification and Ordering
10
EMEA Test Equipment Support
10
Technical Support
11
Radio Model Information
12
Chapter 2 INTRINSICALLY SAFE RADIO INFORMATION
13
FMRC Approved Equipment
13
Repair of FMRC Approved Products
14
Repair
14
Relabelling
14
Do Not Substitute Options or Accessories
15
Chapter 3 MAINTENANCE
17
Introduction
17
Preventive Maintenance
17
Inspection
17
Cleaning Procedures
17
Safe Handling of CMOS and LDMOS Devices
18
Repair Procedures and Techniques - General
19
Disassembling and Reassembling the Radio - General
20
Radio Disassembly - Detailed
21
Front Cover from Chassis Disassembly
21
Chassis Assembly Disassembly
23
Keypad, Display, and Keypad/Option Board Disassembly
24
Speaker, Microphone, and Universal Connector Flex Disassembly
25
PTT Disassembly
26
Control Top Disassembly
27
Radio Reassembly - Detailed
27
Control Top Reassembly
27
PTT Reassembly
27
Speaker, Microphone, and Universal Connector Flex Reassembly
27
Keypad, Display, and Keypad Board Reassembly
27
Chassis Assembly Reassembly
28
Chassis and Front Cover Reassembly
29
Mechanical Views and Parts Lists
30
Gp240/Gp540
30
Gp280/Gp580
32
Service Aids
34
10.0 Test Equipment
35
Programming/Test Cable
37
Chapter 4 PERFORMANCE TESTING
39
Introduction
39
Setup
39
Test Mode
40
RF Test Mode
40
Receiver Performance Tests
43
Transmitter Performance Tests
44
Chapter 5 RADIO TUNING and PROGRAMMING
45
Introduction
45
Global Radio Tuning Setup
45
Initial Test Equipment Setup
46
CPS Programming Setup
46
Chapter 6 MODEL CHART and TEST SPECIFICATION
47
Model Chart (800 Mhz)
47
Model Chart (UHF 403-470 Mhz)
48
Model Chart (VHF 136-174 Mhz)
49
Specifications - Professional GP200/500 Series Radios
50
General
50
General Specifications
50
Transmitter
51
Receiver
52
Chapter 7 POWER up SELF-TEST
53
Error Codes
53
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Motorola GP500 Series Specifications
General
Channel Capacity
16
Number of Channels
16
Frequency Range
VHF: 136-174 MHz, UHF: 403-470 MHz
Power Output
1-5 W
Sealing
Dust and water resistant
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