TABLE OF CONTENTS
SECTION 1 WARNINGS ...................................................................................................................... 1
SECTION 2 GENERAL DESCRIPTION ............................................................................................ 2
2.1 PUMP DESCRIPTION ......................................................................................................................... 2
2.2 PUMP SPECIFICATIONS ..................................................................................................................... 2
2.3 PUMP PERFORMANCE ....................................................................................................................... 3
SECTION 3 PRESERVATION ............................................................................................................. 7
3.1 PRESERVATION CONSIDERATIONS.................................................................................................... 7
3.2 PRESERVATION FOR SHIPPING .......................................................................................................... 7
3.3 PRESERVATION FOR STORAGE ......................................................................................................... 7
3.4 PRESERVATION BETWEEN JOBS ....................................................................................................... 9
SECTION 4 INSTALLATION ............................................................................................................ 10
4.1 PUMP DIMENSIONS, CG, LIFTING POINTS, AND MOUNTING REQUIREMENTS ................................. 10
4.2 MAINTENANCE SPACE REQUIREMENTS .......................................................................................... 16
4.3 PUMP SERVICE TOOLS ................................................................................................................... 18
4.4 PUMP DRIVE CONNECTIONS AND LOCATIONS ................................................................................ 20
4.5 FLUID PUMPING CONNECTIONS AND PRESSURE RELIEF CONSIDERATIONS .................................... 25
4.6 PUMP LUBRICATION AND INSTRUMENT CONNECTIONS .................................................................. 27
4.7 PLUNGER AUTO-LUBE AND RELIEF SYSTEM .................................................................................. 29
4.8 CHARGE PUMP INTAKE .................................................................................................................. 30
4.9 PUMP DISCHARGE REQUIREMENTS ................................................................................................ 31
4.10 PUMP SAFETY PRECAUTIONS ......................................................................................................... 31
4.11 PREPARING PUMP FOR USE ............................................................................................................ 31
SECTION 5 LUBRICATION REQUIREMENTS: POWER TRAIN AND PLUNGERS ............ 32
5.1 LUBRICATION CAPACITY REQUIREMENTS ...................................................................................... 32
5.2 TYPICAL LUBRICATION SCHEMATIC .............................................................................................. 33
5.3 HEAT GENERATION, DISSIPATION AND COOLING .......................................................................... 35
5.4 LUBRICATION RELIEF VALVE ........................................................................................................ 35
5.5 LUBRICATION FILTRATION ............................................................................................................. 35
5.6 LUBRICATION ATTACHMENT POINTS ............................................................................................. 36
5.7 FLUID END PLUNGER AND PACKING LUBRICATION REQUIREMENTS ............................................. 36
5.8 OIL CHANGE AND OIL TYPES ......................................................................................................... 36
5.9 CLEANING PLUNGER LUBRICATION DRIP PAN ............................................................................... 37
SECTION 6 START-UP AND SHUT-DOWN ................................................................................... 38
6.1 START-UP PROCEDURE .................................................................................................................. 38
6.2 SHUT-DOWN PROCEDURE .............................................................................................................. 40
SECTION 7 PREVENTATIVE MAINTENANCE ........................................................................... 41
7.1 FIRST 100 HOURS........................................................................................................................... 41
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