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MTU 12 V 4000 C10 User Manual

MTU 12 V 4000 C10
155 pages
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Operating Instructions
Diesel engine
12 V 4000 C10, C10R, C11, C11R
12 V 4000 C20, C20R, C21, C21R
16 V 4000 C10, C11, C11R
16 V 4000 C20, C20R, C21, C21L
MS150049/02E

Table of Contents

Questions and Answers:

MTU 12 V 4000 C10 Specifications

General IconGeneral
Engine TypeDiesel
Fuel TypeDiesel
Number of Cylinders12
Cylinder ArrangementV
Bore170 mm
Rated Speed1800 rpm
ApplicationPower generation, marine, rail
ManufacturerMTU Friedrichshafen

Summary

Safety

Important provisions for all MTU engines or systems

General information about correct use, modifications, and spare parts.

Safety regulations for startup and operation

Requirements for initial and ongoing engine/plant operation and emergency stops.

Safety regulations for maintenance and repair work

Safety measures before, during, and after maintenance and repair tasks.

General Information

Engine – Overview

Identification of major engine components with a diagram.

Sensors, actuators and injectors – Overview

Identification of key sensors, actuators, and injectors on the engine.

Technical Data

Engine data 12 V 4000 C10, C10R, C11, C11R

Technical specifications for 12V 4000 engine variants under reference conditions.

Engine data 12 V 4000 C20, C20R, C21, C21R

Technical specifications for 12V 4000 C20/C21 engine variants.

Engine – Main dimensions

Overall length, width, and height of 12V and 16V 4000 engines.

Operation

Putting the engine into operation after extended out-of-service periods (>3 months)

Preconditions and steps for recommissioning an engine after long storage.

Starting the engine in manual mode

Procedure for starting the engine manually, including safety warnings.

Stopping the engine in manual mode

Procedure for safely stopping the engine, including cool-down.

Maintenance

Maintenance task reference table [QL1]

Reference table linking maintenance tasks to specific procedures and page numbers.

Troubleshooting

Troubleshooting

Common engine issues (no start, no fire, uneven fire, speed) and their causes/actions.

Fault messages from DDEC engine governor

Reading and interpreting fault codes from the DDEC system.

Task Description

Engine

Tasks related to the engine itself.

Cylinder Liner

Procedures and instructions for cylinder liner inspection.

Crankcase Breather

Procedures for servicing the crankcase breather filter element.

Running Gear

Tasks related to the engine's running gear components.

Valve Drive

Procedures for valve gear lubrication and clearance adjustment.

Injection Valve / Injector

Procedures for injector removal, installation, and replacement.

Fuel System

Procedure for venting the Low Pressure (LP) fuel system.

Fuel Filter

Procedure for replacing the fuel filter element.

Lube Oil System, Lube Oil Circuit

Procedures for checking and changing engine oil.

Oil Filtration / Cooling

Procedures for replacing and checking oil filters.

Coolant Circuit, General, High-Temperature Circuit

Procedures for checking, changing, draining, and filling engine coolant.

Low-Temperature Circuit

Procedures for checking, changing, and draining charge-air coolant.

Battery-Charging Generator

Procedures for checking, replacing, and adjusting the battery-charging generator.

Fan Drive

Procedures for adjusting and replacing the fan drive belt.

Wiring (General) for Engine/Gearbox/Unit

Procedure for checking engine wiring, cable ties, and connectors.

Accessories for (Electronic) Engine Governor / Control System

Procedures for cleaning DDEC and its connectors.

Appendix A

Abbreviations

List of abbreviations used in the manual with their meanings.

MTU contact persons/service partners

Information on obtaining local support, hotlines, and spare parts.

Appendix B

Special Tools

List of special tools with part numbers and usage.

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