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MTU 16 V 4000 L62 User Manual

MTU 16 V 4000 L62
187 pages
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Operating Instructions
Gas engine
12 V 4000 L62
16 V 4000 L62
MS150033/04E

Table of Contents

Questions and Answers:

MTU 16 V 4000 L62 Specifications

General IconGeneral
Engine TypeDiesel
ConfigurationV16
Speed1800 rpm
Cooling SystemWater-Cooled
Model16 V 4000 L62

Summary

Safety

General conditions

General safety instructions, correct use, modifications, spare parts, and component rework.

Personnel and organizational requirements

Requirements for personnel, organizational measures, and protective equipment.

Transport

Safety precautions for lifting, securing, and setting down the engine during transport.

Safety regulations for startup and operation

Precautions before operation and safety regulations during engine and electrical equipment operation.

Safety requirements for maintenance and repair work

Safety guidelines for personnel, gas-carrying components, tools, and general work practices.

Fluids and lubricants, fire prevention and environmental protection

Safety measures for fire prevention, noise, environmental protection, and handling of fluids.

Conventions for safety instructions in the text

Explanation of safety signal words (DANGER, WARNING, CAUTION, NOTICE) and their meanings.

Product Summary

Engine – Overview

Overview of the engine with numbered components and their identification.

Engine side and cylinder designations

Designation of engine sides (A/B) and cylinder numbering from the driving end.

Engine – Main dimensions

Table of main engine dimensions (length, width, height, etc.) for 12V and 16V engines.

Ignition order

Ignition sequence for 12 V and 16 V engine configurations.

Technical Data

Detailed technical specifications including runtimes, reference conditions, and general data.

Monitoring, Control and Regulation Equipment

Gas engine phase 3 system – Overview

Overview of the gas engine phase 3 system components and governing/control functions.

Control cabinet MIS – Overview

Overview of the phase 3 gas engine control cabinet MIS, including its components and fuses.

Purpose of the units

Detailed functions of the Engine Governor ADEC (ECU 7) and its software structure.

Operation

Putting the engine into operation after extended out-of-service-periods (>3 months)

Preconditions and detailed steps for putting the engine into operation after long-term storage.

Putting the engine into operation after scheduled out-of-service-period

Preconditions and measures for putting the engine into operation after a scheduled shutdown.

Control, starting and stopping sequences

Description of the automatic sequences for engine start, stop, and emergency stop.

Starting the engine

Preconditions and safety notes for starting the engine.

Operational checks

Daily operational checks to ensure proper engine function and safety.

Stopping the engine

Preconditions and procedure for safely stopping the engine.

Emergency stop

Procedure for emergency stop, safety measures, and restart requirements.

After stopping the engine – Engine remains ready for operation

Status of the engine after stopping and before restart.

After stopping the engine – Putting the engine out of operation

Procedure for putting the engine out of service for extended periods.

Maintenance

50-hours check

One-time maintenance operations required after the first 50 operating hours.

Maintenance task reference table [QL1]

Reference table for maintenance tasks and their corresponding measures and page numbers.

Troubleshooting

Fault indication on SAM display

General abbreviations used in fault messages and fault indications on the SAM display.

SAM – Fault messages

List of fault messages originating from the SAM unit with causes and corrective actions.

Engine governor – Fault messages

List of fault messages from the engine governor with associated parameters and corrective actions.

Task Description

Engine – Barring manually

Procedure for manually barring the engine using special tools.

Checking machine room for smell of gas

Procedure for checking the machine room for gas leaks using detection equipment.

Oil separator – Filter replacement

Step-by-step instructions for replacing the oil separator filter.

Ignition system – Ignition timing check

Procedure for checking and adjusting the ignition timing using a stroboscope.

Spark plug connector – Replacement

Instructions for removing and installing a new spark plug connector.

Spark plug connector – Removal and installation

Detailed steps for removing and installing spark plug connectors.

Spark plug – Replacement

Instructions for removing and installing spark plugs.

Spark plug – Removal and installation

Detailed procedure for removing and installing spark plugs.

Valve gear – Lubrication

Procedure for lubricating the valve gear components.

Valve depth – Measurement

Steps for measuring valve depth using a depth gauge.

Valve clearance - Check and adjustment

Procedure for checking and adjusting valve clearances.

Valve gear – Lubrication

Procedure for lubricating the valve gear components.

Cylinder head cover – Removal and installation

Steps for removing and installing the cylinder head cover.

Gas supply – Checking gas lines for leaks

Procedure for checking gas supply lines for leaks using detection spray.

Air filter – Replacement

Instructions for replacing the air filter and optional fleece prefilter.

Air filter – Removal and installation

Detailed steps for removing and installing the air filter.

Engine oil level – Check

Procedure for checking engine oil level before and after engine start.

Engine oil – Change

Procedure for extracting old engine oil and filling with new oil.

Engine oil – Sampling and analysis

Procedure for extracting and analyzing engine oil samples.

Engine oil filter – Replacement

Instructions for replacing the engine oil filter.

Engine coolant – Level check

Procedure for checking the engine coolant level and system pressure.

Engine coolant – Change

Procedure for draining and filling the engine coolant.

Engine coolant – Draining

Detailed steps for draining engine coolant from various points.

Engine coolant – Filling

Procedure for filling the engine coolant system.

Vent line of engine coolant circuit – Replacement

Procedure for replacing the coolant vent line.

Mixture coolant level - Check

Procedure for checking the mixture coolant level.

Mixture coolant - Change

Instructions for draining and filling the mixture coolant system.

Mixture coolant - Draining

Procedure for draining charge-air coolant.

Mixture coolant - Filling

Procedure for filling the mixture coolant system.

Engine wiring – Check

Procedure for checking engine wiring, securing connections and cleaning components.

Sensors – Overview

Overview of sensors on the right engine side, driving end, and free end.

Appendix A

Abbreviations

List of abbreviations used in the manual with their meanings and explanations.

MTU Onsite Energy contact / service partner

Contact information for MTU Onsite Energy service and spare parts.

Appendix B

Special Tools

List of special tools required for maintenance tasks, with part numbers and usage.

Consumables

List of consumables required for maintenance tasks, with part numbers and usage.

Spare Parts

List of spare parts with part numbers and the tasks they are used in.

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