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MTU 18 V 2000 G76 S User Manual

MTU 18 V 2000 G76 S
144 pages
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Operating Instructions
Diesel Engine
16 V 2000 G56 S
18 V 2000 G76 S
MS150117/01E

Table of Contents

Questions and Answers:

MTU 18 V 2000 G76 S Specifications

General IconGeneral
BrandMTU
Model18 V 2000 G76 S
CategoryEngine
LanguageEnglish

Summary

Safety

Important requirements for all products

Key requirements for product safety, intended use, and modifications to ensure safe operation.

Personnel and organizational requirements

Guidelines for operator responsibilities, training, and personal protective equipment for safe work.

Transport

Procedures and precautions for safely lifting, securing, and transporting the engine.

Safety requirements for maintenance and repair work

Essential safety measures before, during, and after maintenance and repair activities.

Fire prevention and environmental protection, fluids and lubricants, auxiliary materials

Safety guidelines for fire prevention, environmental protection, and handling of fluids/lubricants.

Standards for safety notices in the text

Explanation of safety symbols (DANGER, WARNING, CAUTION, NOTICE) and their meaning.

General Information

Engine side and cylinder designations

Defines engine sides (A/B) and cylinder numbering convention for identification.

Engine overview

Diagrams and labels identifying key engine components for the 16 V 2000 G56 S model.

Technical Data

Engine data 16 V 2000 G56 S

Detailed technical specifications and reference conditions for the 16 V 2000 G56 S engine.

Engine data 18 V 2000 G76 S

Detailed technical specifications and reference conditions for the 18 V 2000 G76 S engine.

Firing order

Specifies the sequence of cylinder firing for 16 V and 18 V engine configurations.

Engine – Main dimensions

Provides physical dimensions (length, width, height) for the 16 V 2000 G56 S engine.

Operation

Putting the engine into operation after extended out-of-service periods (>3 months)

Procedure for recommissioning the engine after prolonged storage or inactivity.

Putting the engine into operation after scheduled out-of-service-period

Steps for restarting the engine after routine maintenance or short periods of inactivity.

Starting the engine

Instructions on how to safely start the engine, including preconditions and warnings.

Operational checks

List of essential checks to perform during engine operation for normal function.

Engine shutdown

Procedure for safely shutting down the engine, including cooling and preparation steps.

Emergency engine stop

Instructions for activating the emergency stop function and subsequent actions.

After stopping the engine – Putting the engine out of operation

Steps for preparing the engine for extended shutdown, including coolant drainage.

Plant – Cleaning

Guidelines and safety precautions for cleaning the engine and associated plant components.

Maintenance

Maintenance task reference table [QL1], application group 3B

Reference table for maintenance tasks and intervals for application group 3B.

Maintenance task reference table [QL1], application group 3D

Reference table for maintenance tasks and intervals for application group 3D.

Troubleshooting

Troubleshooting

Guide to diagnosing and resolving common engine faults and issues.

Task Description

Engine Tasks

Procedures for engine barring, test runs, and basic engine operations.

Cylinder Liner Inspection

Steps for performing endoscopic examination of cylinder liners and evaluating findings.

Valve Clearance Adjustment

Procedure for checking and adjusting valve clearance on the engine.

Injector Replacement

Instructions for removing, installing, and replacing engine injectors.

Fuel System Maintenance

Procedures for replacing fuel lines, venting, draining, and filter service.

Coolant System Checks and Changes

Procedures for checking coolant levels, draining, filling, and changing coolant.

Drive Belt Maintenance

Guidelines for checking, adjusting, and replacing drive belts.

Engine Governor Procedures

Overview, removal, installation, and connection checks for the engine governor.

Sensors and Wiring Checks

Procedures for checking engine cabling, sensors (Lambda, NOx, Humidity), and wiring.

Appendix A

List of abbreviations

Alphabetical listing of abbreviations used in the manual with their meanings.

MTU contact persons/service partners

Information on how to contact MTU for local support, 24h hotline, and spare parts service.

Appendix B

Special Tools

List of special tools required for various maintenance and repair tasks, with part numbers.

Index

Alphabetical index of topics covered in the manual for easy navigation.

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