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20 V 4000 L32 F
MTU 20 V 4000 L32 F User Manual
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Operating Instructions
Gas engine
12V 4000 L32 F
16V 4000 L32 F
MS150104/02E
2
Table of Contents
Default Chapter
1
Operating Instructions
1
Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
Correct Use of All Products
6
Personnel and Organizational Requirements
7
Safety Regulations for Initial Start-Up and Operation
8
Safety Regulations for Startup and Operation, Specific Information for Gaseous Fuel or Dual Fuel Supply Applications
10
Safety Regulations for Maintenance and Repair Work
12
Safety Regulations for Maintenance and Servicing Work, Specific Information for Gaseous Fuel and Dual Fuel Supply or Applications
16
Fire Prevention and Environmental Protection, Fluids and Lubricants, Indirect Materials
17
Compressed Air
18
Fire Prevention and Environmental
19
Applications
19
Standards for Safety Notices in the Text
20
2 Transport
21
3 Product Summary
22
Engine Layout
22
Engine Side and Cylinder Designations
24
Engine - Main Dimensions
25
Firing Order
26
Technical Data
27
4000 L32F, 16 V 4000 L32F Engine Data, Fuel Optimized (TA-Luft)
27
4000 L32F, 16 V 4000 L32F Engine Data, Emission Optimized (1/2 TA-Luft)
31
Monitoring, Control and Regulation Equipment
35
Gas Engine Phase 4 System - Overview
35
Purpose of the Units
37
4 Operation
39
Runtimes at Partial Load
39
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
40
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
41
Control, Starting and Stopping Sequences
42
Engine - Start
44
Operational Checks
45
Emission Values - Check
46
Engine - Shutdown
48
Engine - Emergency Shutdown
49
After Stopping the Engine - Engine Remains Ready for Operation
51
After Stopping the Engine - Putting the Engine out of Operation
52
5 Maintenance
53
50-Hours Check
53
Maintenance Task Reference Table [QL1]
54
Fault Messages - Key
55
6 Troubleshooting
55
Fault Messages in Genset Control System Log
57
Engine Control Unit - Fault Messages
122
Engine
162
Engine - Barring Manually
162
Machine Room - Check for Smell of Gas
163
7 Task Description
162
Crankcase Breather
164
Oil Separator - Filter Replacement
164
Ignition System
166
Spark Plug - Replacement
166
Spark Plug - Removal
167
Spark Plug - Installation
168
Spark Plug Connector - Replacement
170
Spark Plug Connector - Removal
171
Spark Plug Connector - Cleaning and Check
172
Spark Plug Connector - Installation
173
Ignition System - Ignition Timing Check
175
Valve Drive
176
Valve Protrusion - Measurement
176
Valve Clearance - Check and Adjustment
179
Adjusting Valve Clearance
180
Valve Gear - Lubrication
181
Cylinder Head Cover - Removal
182
Cylinder Head Cover - Installation
183
Gas System
184
Gas Supply - Checking Gas Lines for Leaks
184
Air Filter
185
Air Filter - Replacement
185
Air Filter – Removal and Installation
186
Lube Oil System, Lube Oil Circuit
187
Engine Oil – Change
188
Engine Oil – Sample Extraction and Analysis
189
Oil Filtration / Cooling
190
Circuit
191
Engine Coolant – Change
192
Engine Coolant – Draining
193
Engine Coolant – Filling
195
Vent Line of Engine Coolant Circuit Replacement
196
Low-Temperature Circuit
197
Mixture Coolant – Change
198
Mixture Coolant – Draining
199
Mixture Coolant – Filling
200
Wiring (General) for Engine/Gearbox/Unit
201
Sensors – Overview
202
Sensors – Removal
206
Sensors – Installation
208
8 Appendix A Abbreviations
209
Partner
211
9 Appendix B
212
Special Tools
212
Index
216
4
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MTU 20 V 4000 L32 F Specifications
General
Engine Type
Diesel
Number of Cylinders
20
Configuration
V
Speed
1800 rpm
Cooling System
Water-cooled
Displacement
95.4 liters
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