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MTU 20V4000G63L User Manual

MTU 20V4000G63L
309 pages
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Operating Instructions
Diesel engine
20V4000Gx3x
6 exhaust turbochargers
MS150093/05E

Table of Contents

Questions and Answers:

MTU 20V4000G63L Specifications

General IconGeneral
Engine TypeDiesel
Model20V4000G63L
Number of Cylinders20
ConfigurationV
AspirationTurbocharged
ApplicationMarine, Power Generation
Displacement per Cylinder4.77 L
Cooling SystemLiquid
Displacement95.4 liters

Summary

2 Safety

2.1 Important provisions for all products

General safety rules and provisions applicable to all products.

2.2 Correct use of all products

Guidelines for the intended and correct use of the product, including modifications.

2.3 Personnel and organizational requirements

Specifies requirements for trained personnel and organizational measures for safe operation.

2.4 Safety regulations for initial start-up and operation

Safety procedures for initial setup, start-up, and ongoing operation of the engine.

2.5 Safety regulations for assembly, maintenance, and repair work

Safety guidelines for performing assembly, maintenance, and repair tasks.

2.6 Fire and environmental protection, fluids and lubricants

Safety measures for fire prevention, environmental protection, and handling of fluids/lubricants.

3 Transport

5 Technical Data

5.1 Product data 20V4000Gx3x, continuous operation 3A, optimized fuel consumption

Technical specifications for 20V4000Gx3x engines in continuous operation, application 3A.

5.2 Product data 20V4000Gx3x, continuous operation 3B, optimized fuel consumption

Technical specifications for 20V4000Gx3x engines in continuous operation, application 3B.

5.3 Product data 20V4000Gx3x, continuous operation 3B, optimized exhaust gas emission (TA-Luft)

Technical data for 20V4000Gx3x engines, operation 3B, optimized for TA-Luft emission standards.

5.5 Product data 20V4000Gx3x, continuous operation 3B, NEA Singapore for ORDE and China Nonroad Mobile Machinery Stage III

Technical data for 20V4000Gx3x, operation 3B, for NEA Singapore and China emission standards.

5.6 Product data 20V4000Gx3x, standby operation 3D, optimized fuel consumption

Technical specifications for 20V4000Gx3x engines in standby operation, application 3D.

5.7 Product data 20V4000Gx3x, standby operation 3D, EPA Stationary EMERG T2 (40CFR60) and EPA Nonroad T2 Comp (40CFR89)

Technical data for 20V4000Gx3x, standby operation 3D, meeting EPA emission standards.

5.8 Product data 20V4000Gx3x, standby operation mode 3D, NEA Singapore for ORDE and China Nonroad Mobile Machinery Stage III

Technical data for 20V4000Gx3x, standby operation 3D, for NEA Singapore and China emission standards.

5.9 Product data 20V4000Gx3x, standby operation 3E, optimized fuel consumption

Technical specifications for 20V4000Gx3x engines in standby operation, application 3E.

5.10 Product data 20V4000Gx3x, standby operation 3E, optimized exhaust gas emission (TA-Luft)

Technical data for 20V4000Gx3x, standby operation 3E, optimized for TA-Luft emission standards.

5.11 Product data 20V4000Gx3x, standby operation 3E, NEA Singapore for ORDE and China Nonroad Mobile Machinery Stage III

Technical data for 20V4000Gx3x, standby operation 3E, for NEA Singapore and China emission standards.

6 Operation

6.1 Putting the engine into operation after extended out-of-service periods (>3 months)

Procedure for re-commissioning the engine after prolonged periods of inactivity.

6.2 Putting into operation after scheduled out-of-service-period

Steps for putting the engine back into operation after scheduled maintenance or downtime.

6.3 Starting the engine in manual mode (test run)

Instructions for manually starting the engine for test runs, including safety precautions.

6.4 Re-starting the engine following an automatic safety shutdown

Procedure for safely re-starting the engine after an automatic safety shutdown event.

6.5 Safety system – Override

Information on using the safety system override function and its implications.

6.6 Emergency engine start (Override mode)

Procedure for initiating an emergency engine start using override mode.

6.7 Operational monitoring

Guidelines for monitoring engine operating data, system checks, and abnormal conditions.

6.9 Engine – Stopping in Manual mode (test run)

Instructions for stopping the engine manually during test runs, including cooldown procedures.

6.10 Engine – Emergency stop

Procedure for initiating an emergency engine stop and its consequences.

7 Troubleshooting

Engine does not turn when starter is actuated

Troubleshooting steps for when the engine does not turn upon starter activation.

Engine turns on starting but does not fire

Troubleshooting steps for when the engine attempts to start but does not ignite.

Engine fires unevenly

Troubleshooting steps for identifying and resolving causes of uneven engine firing.

Engine does not reach nominal speed

Troubleshooting steps for when the engine fails to reach its specified nominal speed.

Engine speed not steady

Troubleshooting steps for diagnosing and correcting unstable engine speed.

Charge-air temperature too high

Steps to address issues where charge-air temperature exceeds normal limits.

Charge-air pressure too low

Troubleshooting steps for low charge-air pressure conditions.

Coolant discharge at intercooler

Procedure for addressing coolant leaks or discharge from the intercooler.

Black exhaust gas

Troubleshooting common causes for black exhaust gas emissions.

White exhaust gas

Troubleshooting common causes for white exhaust gas emissions.

7.2 Engine Control Unit ADEC (ECU 7) for Series 4000 genset engines – Fault messages

List and explanation of fault messages from the ADEC (ECU 7) for Series 4000 genset engines.

8 Maintenance

8.1 Maintenance task reference table [QL1]

Reference table linking maintenance tasks to specific measures and procedures.

9 Task Description

9.1 Engine

Detailed procedures related to engine operations and tasks.

9.1.1 Engine – Barring manually

Step-by-step guide for manually barring the engine using specific tools.

9.1.2 Engine – Turning on starting system

Procedure for turning the engine on the starting system for checks.

9.1.3 Engine – Test run

Instructions for performing a test run on the engine, including load and temperature checks.

9.6.2 Injector – Removal and installation

Detailed steps for removing and installing injectors, including safety precautions.

9.13.1 Engine oil – Change

Detailed procedure for changing the engine oil, including draining and filling.

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