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MTU 20V4000GX2 User Manual

MTU 20V4000GX2
143 pages
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Operating Instructions
Diesel Engine
20V4000Gx2
M015565/03E

Table of Contents

Questions and Answers:

MTU 20V4000GX2 Specifications

General IconGeneral
BrandMTU
Model20V4000GX2
CategoryEngine
LanguageEnglish

Summary

Safety

Safety regulations for startup and operation

Rules for safe product startup, operation, and emergency procedures.

Safety precautions when working on the engine

Safety measures before, during, and after maintenance and repair work.

Fire prevention and environmental protection

Guidelines on fire prevention, disposal of fluids, and handling auxiliary materials.

Transport

Lifting requirements

Safety information and procedures for lifting engines and generators.

Technical Data

20V4000 continuous operation, unrestricted 3A

Technical specifications for continuous operation, including reference conditions and power data.

20V4000 continuous operation, variable 3B

Technical specifications for variable operation, including reference conditions and power data.

20V4000 continuous operation, restricted 3C

Technical specifications for restricted operation, including reference conditions and power data.

20V4000 standby power 3D

Technical specifications for standby power operation, including reference conditions and power data.

Operation

Putting the engine into operation after extended out-of-service periods (>3 months)

Procedures for recommissioning the engine after long-term storage.

Engine – Starting in manual mode (test run)

Procedure for starting the engine manually for testing purposes.

Starting the engine in emergency situations (override mode)

Instructions for starting the engine in emergency situations, overriding safety functions.

Operational monitoring

Guidelines for monitoring engine parameters and system components during operation.

Engine – Stopping in manual mode (test run)

Procedure for safely stopping the engine after a manual test run.

Engine – Emergency stop

How to perform an emergency shutdown of the engine.

After stopping the engine – Putting the engine out of operation

Steps for safely taking the engine out of service for extended periods.

Maintenance

Troubleshooting

Troubleshooting

Lists common engine problems and their corrective actions.

Fault messages on engine governor

Explains fault codes, alarm texts, meanings, and associated tasks.

Task Description

Engine – Barring manually

Step-by-step guide to manually turning the engine crankshaft.

Engine – Test run

Instructions for performing a test run of the engine.

Cylinder liner – Endoscopic examination

Procedure and findings for inspecting cylinder liners using an endoscope.

Valve clearance – Check and adjustment

Steps to check and adjust valve clearances on the engine.

Injector – Removal and installation

Detailed steps for removing and installing engine injectors.

Engine oil – Change

Steps for changing the engine oil.

Engine coolant – Change

Steps for changing the engine coolant.

Engine coolant – Draining

Procedure for draining the engine coolant.

Engine coolant – Filling

Instructions for filling the engine coolant system.

Charge-air coolant – Change

Steps for changing the charge-air coolant.

Charge-air coolant draining

Procedure for draining the charge-air coolant.

Charge-air coolant – Filling

Instructions for filling the charge-air coolant system.

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