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MTU 20V4000G83 User Manual

MTU 20V4000G83
309 pages
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Operating Instructions
Diesel engine
20V4000Gx3x
6 exhaust turbochargers
MS150093/05E

Table of Contents

Questions and Answers:

MTU 20V4000G83 Specifications

General IconGeneral
Engine TypeDiesel
ConfigurationV20
Bore170 mm
Cooling SystemWater-cooled
AspirationTurbocharged
Emissions StandardIMO Tier II

Summary

Safety

Important Provisions for All Products

General safety instructions applicable to all products.

Safety Regulations for Initial Start-up and Operation

Safety rules for the initial setup and ongoing operation.

Safety Regulations for Assembly, Maintenance, and Repair Work

Safety procedures for assembly, upkeep, and repair tasks.

Fire and Environmental Protection, Fluids and Lubricants

Safety measures for fire, environment, fluids, and lubricants.

Technical Data

Product Data 20V4000Gx3x, Continuous Operation 3A, Optimized Fuel Consumption

Detailed specifications for the 20V4000Gx3x engine in continuous operation, 3A.

Product Data 20V4000Gx3x, Continuous Operation 3B, Optimized Fuel Consumption

Detailed specifications for the 20V4000Gx3x engine in continuous operation, 3B.

Product Data 20V4000Gx3x, Continuous Operation 3B, Optimized Exhaust Gas Emission (TA-Luft)

Specifications for 20V4000Gx3x engine, 3B, focusing on TA-Luft emissions.

Product Data 20V4000Gx3x, Standby Operation 3D, Optimized Fuel Consumption

Specifications for 20V4000Gx3x engine in standby operation 3D, optimized for fuel.

Product Data 20V4000Gx3x, Standby Operation 3D, EPA Stationary EMERG T2 (40CFR60) and EPA Nonroad T2 Comp (40CFR89)

Specifications for 20V4000Gx3x engine, standby 3D, meeting EPA emission standards.

Product Data 20V4000Gx3x, Standby Operation Mode 3D, NEA Singapore for ORDE and China Nonroad Mobile Machinery Stage III

Technical data for 20V4000Gx3x engine, standby 3D, for specific regional standards.

Product Data 20V4000Gx3x, Standby Operation 3E, Optimized Fuel Consumption

Specifications for 20V4000Gx3x engine, standby 3E, optimized for fuel consumption.

Product Data 20V4000Gx3x, Standby Operation 3E, Optimized Exhaust Gas Emission (TA-Luft)

Technical data for 20V4000Gx3x engine, standby 3E, with TA-Luft emissions.

Product Data 20V4000Gx3x, Standby Operation 3F, Optimized Fuel Consumption

Specifications for 20V4000Gx3x engine, standby 3F, optimized for fuel consumption.

Product Data 20V4000Gx3x, Standby Operation Mode 3F, Optimized Exhaust Gas Emission (TA-Luft)

Technical data for 20V4000Gx3x engine, standby 3F, with TA-Luft emissions.

Product Data 20V4000Gx3x, Standby Operation Mode 3F, EPA Stationary EMERG T2 (40CFR60) and EPA Nonroad T2 Comp (40CFR89)

Specifications for 20V4000Gx3x engine, standby 3F, meeting EPA emission standards.

Product Data 20V4000Gx3x, Standby Operation Mode 3F, NEA Singapore for ORDE and China Nonroad Mobile Machinery Stage III

Technical data for 20V4000Gx3x engine, standby 3F, for specific regional standards.

Product Data 20V4000Gx3x, Continuous Operation 3G, Optimized Fuel Consumption

Specifications for 20V4000Gx3x engine, continuous operation 3G, optimized for fuel.

Product Data 20V4000Gx3x, Continuous Operation 3G, EPA Nonroad T2 Comp (40CFR89)

Technical data for 20V4000Gx3x engine, continuous operation 3G, meeting EPA emission standards.

Product Data 20V4000Gx3x, Continuous Operation 3G, NEA Singapore for ORDE and China Nonroad Mobile Machinery Stage III

Specifications for 20V4000Gx3x engine, continuous operation 3G, for specific regional standards.

Product Data 20V4000Gx3x, Continuous Operation 3G, EPA Stationary EMERG T2 (40CFR60) and EPA Nonroad T2 Comp (40CFR89)

Technical data for 20V4000Gx3x engine, continuous operation 3G, meeting EPA emission standards.

Final Compression Pressure

Specifies the final compression pressure of the engine.

Operation

Putting the Engine into Operation After Extended Out-of-Service Periods (>3 Months)

Procedures for restarting an engine after prolonged inactivity.

Putting into Operation After Scheduled Out-of-Service-Period

Steps for re-commissioning an engine after a planned shutdown.

Starting the Engine in Manual Mode (Test Run)

Instructions for manually starting the engine for testing purposes.

Re-starting the Engine Following an Automatic Safety Shutdown

Procedure for restarting the engine after an automatic safety shutdown event.

Emergency Engine Start (Override Mode)

Steps for initiating an emergency engine start using override mode.

Engine – Stopping in Manual Mode (Test Run)

Instructions for stopping the engine during a manual test run.

Engine – Emergency Stop

Procedures for activating the engine's emergency stop function.

Troubleshooting

Troubleshooting

General guide for diagnosing and resolving engine operational issues.

Engine Control Unit ADEC (ECU 7) for Series 4000 Genset Engines – Fault Messages

Lists fault messages from the ADEC ECU 7 and their corrective actions.

Maintenance

Task Description

Cylinder Liner – Endoscopic Examination

Detailed procedure for performing an endoscopic examination of the cylinder liner.

Valve Clearance – Check and Adjustment

Procedure for checking and adjusting valve clearance.

Injector – Replacement

Procedure for replacing the injector unit.

Injector – Removal and Installation

Detailed steps for removing and installing injectors.

Fuel Filter – Replacement

Instructions for replacing the main fuel filter.

Engine Oil – Change

Detailed steps for changing the engine oil.

Engine Oil Level – Check

Procedures for checking the engine oil level.

Engine Oil Filter – Replacement

Steps for replacing the engine oil filter.

Engine Coolant – Level Check

Procedures for checking the engine coolant level.

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