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MTU 8V4000L63 User Manual

MTU 8V4000L63
189 pages
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Operating Instructions
Gas engine
8 V 4000 Lx3
MS150057/02E

Table of Contents

Questions and Answers:

MTU 8V4000L63 Specifications

General IconGeneral
Engine TypeDiesel
ConfigurationV8
RPM1800
Fuel TypeDiesel
AspirationTurbocharged
Cooling SystemLiquid Cooled
ApplicationMarine

Summary

1 Safety

1.1 Important Provisions for All Products

General safety information including nameplate, correct use, modifications, and spare parts.

1.4 Safety Regulations for Startup and Operation

Safety procedures for starting and operating the engine, including equipment operation and malfunctions.

1.6 Safety Regulations for Maintenance and Repair Work

Safety precautions before, during, and after maintenance and repair work, including welding and battery handling.

1.10 Standards for Safety Notices

Explanation of safety notice symbols (DANGER, WARNING, CAUTION, NOTICE) and their implications.

2 Product Summary

2.1 Engine Layout

Visual identification of major engine components with numbered labels.

2.5 Technical Data

Detailed technical specifications for fuel-optimized and emissions-optimized engine versions.

2.6 Monitoring, Control and Regulation Equipment

Overview of the engine's monitoring and control systems, including ADEC and SAM units.

3 Operation

3.2 Putting Engine into Operation After Extended Stoppage

Step-by-step procedure for recommissioning the engine after long periods of inactivity.

3.4 Control, Starting, and Stopping Sequences

Describes the automatic software-controlled sequences for engine start, stop, and emergency stop.

3.9 Emergency Stop

Instructions on initiating an emergency stop and the safety measures required.

4 Maintenance

4.1 50-Hours Check

One-time maintenance operations to be performed after the first 50 operating hours.

4.2 Maintenance Task Reference Table

A table referencing maintenance tasks and their corresponding page numbers in the schedule.

5 Troubleshooting

5.1 Fault Indication on SAM Display

Explanation of abbreviations used in fault messages displayed on the SAM unit.

5.2 SAM Fault Messages

Lists specific fault messages from the SAM unit and provides corrective actions.

6 Task Description

6.1 Engine Tasks

Covers engine-specific tasks like barring manually and checking machine room for gas.

6.3 Ignition System Tasks

Details tasks related to the ignition system, including spark plug replacement and timing checks.

6.4 Valve Drive Tasks

Procedures for valve clearance checks, adjustments, and lubrication.

6.7 Lube Oil System Tasks

Instructions for checking engine oil level and performing oil changes.

6.9 Coolant Circuit Tasks

Procedures for checking, changing, draining, and filling engine coolant.

6.11 Wiring and Sensors

Information on checking engine wiring and an overview of sensors.

7 Appendix A

7.1 Abbreviations

List of abbreviations used in the manual with their meanings and explanations.

7.2 MTU Onsite Energy Contacts

Contact information for service, local support, and spare parts.

8 Appendix B

8.1 Special Tools

Lists special tools required for maintenance tasks with part numbers and usage references.

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