MULTIQUIP MAYCO LS400 - Table of Contents

PAGE 4 — MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11)
LS400/LS500 PUMP —TABLE OF CONTENTS
Specification and part number are subject
to change without notice.
MAYCO LS400/LS500
CONCRETE PUMPS
Proposition 65 Warning ............................................. 2
Table of Contents ...................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Message Alert Symbols ..............................6-7
Rules for Safe Operation .....................................8-10
Specifications .......................................................... 12
Dimensions ............................................................. 13
Important Hand Signals .......................................... 14
General Information ...........................................15-16
How it Works ........................................................... 17
Pump Components ............................................18-19
Digital Control Panel Components .......................... 20
Digital Readout Screen ........................................... 21
Engine Components ............................................... 22
Inspection...........................................................23-25
Set-Up ..................................................................... 26
Start-Up Procedure................................................. 27
Operation ...........................................................28-31
Pumping Information..........................................32-35
Maintenance (Pump) .........................................36-43
Maintenance (Trailer) .........................................44-46
Trailer Safety Guidelines ....................................47-61
Troubleshooting (Pump).....................................62-64
Troubleshooting (Engine)........................................ 65
Troubleshooting (Brake System)............................. 66
Troubleshooting (Electrical) ...............................67-69
Wiring Diagram (Control Box) ............................70-73
Wiring Diagram (Optional Hopper Vibrator)............ 74
Hydraulic System Diagram ..................................... 75
Manifold Block Ports ............................................... 76
Appendix - Concrete Mix Information ................77-78
Appendix - Slump Test Procedure........................... 79
Appendix - Recommended Shotcrete System ...... 80-81
Appendix - Recommended Shotcrete Accessories .... 82-83
Explanation Of Codes In Remarks Column ............ 84
Suggested Spare P
a
rts ........................................... 85
COMPONENT DRACOMPONENT DRA
COMPONENT DRACOMPONENT DRA
COMPONENT DRA
WINGSWINGS
WINGSWINGS
WINGS
Name Plate and Decals .....................................86-89
Frame Assy. ....................................................... 90-91
Axle Assy. ........................................................... 92-93
Brake Line Assy. ................................................94-95
Brake Lights Assy............................................... 96-97
Trailer Hitch Assy................................................98-99
Battery Assy. ..................................................100-101
Hopper Assy...................................................102-103
Hopper Attachment Assy. ..............................104-105
Hopper Interior Assy. .....................................106-107
Shuttle Cylinder Assy. .................................... 108-109
Lubrication Pistons Assy. ...............................110-111
Fuel Tank Assy. ..............................................112-115
Heat Exchanger Assy.....................................116-117
Accumulator Assy...........................................118-119
Remixer Control Assy.....................................120-121
Lubrication Panel Assy. ..................................122-123
Engine Cover Assy. ........................................124-125
Hydraulic Tank Assy. ...................................... 126-127
Engine Assy....................................................128-129
Throttle Assy. .................................................130-131
Water Separator Assy. ................................... 132-133
Hydraulic Pump Assy. .................................... 134-135
Manifold Assy. ................................................136-137
Control Box Assy. ...........................................138-139
Control Box Harness Assy. ............................ 140-141
Remote Control Cable Assy. ..........................142-143
Hydraulic Stabilizer Assy. (Optional) ..............144-145
Terms and Conditions of Sale - Parts ................... 146
Mayco Pump Warranty.......................................... 147
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