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F4 BRUTALE 750 ORO
MV Agusta F4 BRUTALE 750 ORO User Manual
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Table of Contents
Table of Contents
5
General Description
7
How to Consult this Manual
9
Purpose of the Manual
9
Glossary and Symbols
10
Right Hand and Left Hand Standard
11
Safety
12
Warning
14
Index
14
Operative Technical Specifications
15
Maintenance
17
Rev
17
Section
18
Technical Data
19
Technical Information
19
Components in Carbon Fibre (F4 Brutale 750 Oro)
22
Magnesium Components (F4 Brutale 750 Oro)
23
Periodical Maintenance Schedule
24
Engine Oil and Oil Filter
26
Maintenance and Tuning Operations
26
Engine Coolant
36
Electric Fan Brutale 750 Oro - S / 910 S - R My
38
Electric Fan Brutale 910 S - R My 2007
38
Valve Mechanism Adjustment
39
Spark Plugs
51
Fuel Filters
52
Fuel Pump Assembly
62
Assembly of Fuel Tubes (Brutale 750 S - 750 Oro)
65
Fuel Union Tubes
65
Assembly of Fuel Tubes (Brutale 910 S - 910 R)
68
Throttle Body Adjustment and Tuning
70
Air Filter
80
Bodywork
82
Brakes and Clutch
83
Brake/Clutch/Gearchange Commands Check
86
Brake Pads
88
Accelerator Control
88
Dair Intake Injection System
89
Locks
90
Steering
92
Transmission Chain
92
Tyres
95
Front Wheel Bearings
95
Wheels
96
Rear Wheel Hub
97
Swingarm Bearings
97
Rear Shock Absorber
97
Side Stand
98
Front Fork
99
Screws and Nuts
99
Tube Band Fasteners
99
Electrical System
100
Battery
100
Instruments and Warning Lights
103
Lights
108
Front Headlamp
115
Bodywork
118
Fairing Assembly
119
Disassembling Front Headlamp
120
Disassembling Instrumentation Panel
121
Disassembling Handlebar
122
Disassembling Headlight Support
123
Fuel Tank
124
Fuel Tank Side Panel Removal
125
Fuel Tank Removal
126
Air Filter Compartment
131
Air Filter Compartment Removal
132
Airbox Removal
134
Tail Unit
137
Tail Unit Removal
137
Under-Tail Assembly
141
Disassembling under Tale Unit
142
Air Intake Injection System
146
Injection System Technical Characteristics
147
Injection Time (Injection Volume)
147
Injection-Ignition System
147
Injection Arrest Control
148
Injection Time Compensation
148
Ignition System
149
Fuel Pump Control System
152
Components
154
Sensors
156
Engine Pick-Up
159
Timing Wheel Gap
159
Actuators
160
Diagnostics System
161
Injection System - Electrical Diagram
162
Eelectrical System
165
Section
166
Connectors
167
Couplings
167
Fuses
167
Semiconductor Parts
168
Electrical Diagram Brutale 750 Oro-S / 910 S-R My 05/06)
169
Parts List
170
Electrical Diagram Brutale 910 S - R (My 2007)
171
Parts List
172
Battery
173
Initial Battery Charge
173
Battery Assembly
173
Charging System
178
Battery Efficiency Check
186
Cpu
188
Function Diagram
188
Starter System
189
Fuses
198
Starter Motor Removal
198
Starter Motor Check
199
Starter Motor Assembly
199
Ignition/Side Stand Safety System Parts Check
201
Gearchange Position Switch
202
Side Stand Switch
202
Spark Plugs
203
Run off Safety Switch
204
Instrumentation
206
Oil Pressure Sensor
207
Fuel Level Warning Light Check Switch
207
Instrument Panel Water Sensor
208
Key Ignition Switch
208
Starter Relay Activation
208
Left Direction Indicator
209
Right Direction Indicator
209
Rpm Indicator
209
Speed Sensor
209
Cooling Fan System
210
Klaxon
211
Switches
212
Suspension and Wheels
213
Section
214
Front Wheel
215
Front Wheel Removal (Brutale 750 Oro - 750 S - 910 S)
216
Front Wheel Removal (Brutale 910 R)
217
Front Wheel Assembly (Brutale 750 Oro - 750 S - 910 S)
223
Front Wheel Assembly (Brutale 910 R)
223
Front Fork
226
Front Fork Overhaul
227
Steering Assembly
239
Steering Assembly Overhaul
240
Rear Suspension
245
Rear Wheel Hub and Swingarm
253
Rear Wheel Removal
254
Swingarm Removal and Overhaul
261
Chain Removal
266
Chain Reassembling
267
Motorcycle Set-Up Adjustment
281
Wheel Balance Check
284
Frame
287
Frame
288
Frame Removal Preliminary Operations
289
Throttle Body Removal
293
Coil Dismantling (Brutale 750 Oro - S / Brutale 910 S-R My 05-06)
295
Coil Dismantling (Brutale 910 S-R My 07)
295
Secondary Air System Dismantling (Brutale 910 S-R My 2007)
297
Frame Disassembly
300
Frame Control Reference Measurements
304
Assembly Frame to the Motorcycle
306
Rear Sub-Frame Removal
310
Engine Removal
313
Brakes
327
Brakes
328
Front Brake System
329
Front Mudguard Removal
330
Front Brake Pads Substitution (Brutale 750 Oro - 750 S - 910 S)
330
Front Brake Pads Substitution (Brutale 910 R)
332
Substitution and Bleeding of the Front Brake Fluid
334
Front Brake Calipers Substitution (Brutale 750 Oro - 750 S - 910 S)
338
Front Brake Calipers Substitution (Brutale 910 R)
339
Front Brake Pump Removal
339
Front Brake Lever Removal
341
Clutch Lever Removal
342
Front Brake Discs
343
Front Brake Discs Removal
344
Rear Brake System
346
Rear Brake Pads Substitution
347
Substitution and Bleeding of the Rear Brake Fluid
350
Rear Brake Caliper Substitution
352
Rear Brake Disc
354
Rear Brake Disc Removal
355
Cooling System and Lubrication System
357
Cooling System and Lubrication System
358
Complete Cooling System Assembly and Lubrication System
359
Cooling System Leakage Check
360
Expansion Tank Cap Check
360
Engine Coolant Extraction
361
Expansion Tank Removal
361
Disassembling Water Radiator
364
Cooling Fan Dismantling (Brutale 750 Oro - S / 910 S-R My 05/06)
368
Cooling Fan Dismantling (Brutale 910 S-Rmy 2007)
369
Checking Cooling Fan Starter
371
Cooling Fan Reassembly (Brutale 750 Oro- S / 910 S-R My 05/06)
371
Cooling Fan Reassembly (Brutale 910 S-Rmy 2007)
372
Coolant Temperature Sensor (Brutale 750 Oro - S / 910 S - R My 05/06)
376
Removing Thermostat Valve
376
Reassembling Thermostat Valve
378
Reassembling Expansion Tank
381
Assembling Water Radiator
383
Removing Oil Radiator
389
Reassembling Oil Radiator
394
Special Tools
401
Torque Pressures
411
Diagnostics
425
Electrical Parts
426
Analytical Index
431
5
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MV Agusta F4 BRUTALE 750 ORO Specifications
General
Brand
MV Agusta
Model
F4 BRUTALE 750 ORO
Category
Motorcycle
Language
English
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