MV Agusta BRUTALE 750 ORO

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MV AGUSTA F4 BRUTALE 750 ORO - 750 S - 910 S - 910 R - 989 R - 1078 RR

Main Page

Useful Advice4
Table of Contents5
General Index5
General Description7
- General Description8
- How to Consult this Manual9
- How to Use the Manual9
- Purpose of the Manual9
- Glossary and Symbols10
- Right Hand and Left Hand Standard11
- Safety12
- Index14
- Summary of each Chapter14
- Warning14
- Operative Technical Specifications15
Motorcycle Identification15
Maintenance17
Rev17
- Maintenance18
- Technical Data19
- Technical Information19
- Technical Data20
- Components in Carbon Fibre (F4 Brutale 750 Oro)24
- Magnesium Components (F4 Brutale 750 Oro)25
- Periodical Maintenance Schedule26
- Engine Oil and Oil Filter28
- Maintenance and Tuning Operations28
- Engine Coolant38
- Engine Coolant Substitution39
- Electric Fan Brutale 750 Oro - S / 910 S - R My40
- Electric Fans Brutale 910 S - R / 989 R / 1078 Rr My 2007/0840
- Valve Mechanism Adjustment41
- Spark Plugs53
- Air Filter82
Bodywork84
- Brakes and Clutch85
  - Check Brake and Clutch Fluid Levels85
  - Substitution and Bleeding of the Brake/Clutch Fluid87
- Brake/Clutch/Gearchange Commands Check88
- Accelerator Control90
- Brake Pads Check/Substitute90
Dair Intake Injection System91
- Ignition/Steering Block Switch92
- Locks Check92
- “LOCK” Position92
- “P” Position92
- Fuel Cap Lock93
- Personal Compartment Lock93
- Steering94
- Transmission Chain94
  - Chain Lubrication96
  - Front Wheel Bearing97
  - Tyres Checks97
  - Wheels Check98
- Rear Shock Absorber99
- Rear Wheel Hub99
- Swingarm Bearings99
- Side Stand Check100
- Front Fork101
- Screws and Nuts101
- Tube Band Fasteners101
  - Assembly of the Battery Terminals102
  - Battery Maintenance102
  - Electrical System Maintenance102
  - Placement and Assembly of Terminals (Wire Terminals) on the Battery - View104
- Instruments and Warning Lights105
  - Luminous Warning Indication Lights105
  - Multi-Function Display106
  - Clock (Hours and Minutes)107
  - Modifications to the Display Functions107
  - Speedometer (K.p.h. – M.p.h.)107
  - Display Function Selection108
  - Thermometer108
  - Resetting of the Tripmeters109
  - Dipped Headlamp – Bulb Substitution110
  - Lights Check110
  - Dipped Headlight – Replacing Bulb112
  - Front Direction Indicators – Bulb Substitution112
  - Front Lights – Replacing Bulb112
  - Rear Direction Indicators – Bulb Substitution113
  - Number Plate Light – Bulb Substitution114
  - Rear Light/Stop Light – Bulb Substitution114
  - Fuses – Substitution115
- Front Headlamp117
  - Adjusting Front Headlight118
  - Bodywork120
  - Fairing Assembly Exploded View121
- Disassembling Front Headlamp122
- Disassembling Instrumental Panel123
- Disassembling Handlebar124
- Disassembling Headlight Support125
- Fuel Tank Exploded View126
- Fuel Tank Side Panel Removal127
- Fuel Tank Removal128
  - Removing of the Fuel Tank Plug131
  - Air Filter Compartment View133
- Air Filter Compartment Removal134
- Airbox Removal136
- Tail Unit Removal139
- Under-Tail Assembly Exploded View143
- Disassembling under Tale Unit144
- Air Intake Injection System148
- Injection System Technical Characteristics149
- Injection Time (Injection Volume)149
- Injection-Ignition System149
- Injection Arrest Control150
- Injection Time Compensation150
  - Ignition System Description151
  - Position of Engine-Control System Parts (Brutale 750 ORO-S-910 S-R (MY 05-06)152
  - Position of Engine-Control System Parts (Brutale 910 S-R MY 2007 - Brutale 989 R-1078 RR MY 2008)153
- Fuel Pump Control System154
  - Fuel Feed System155
  - Air Intake Injection System Components156
  - Fuel Pump156
  - Fuel Pressure Regulator157
  - Atmospheric Air Temperature/Pressure158
  - Intake Air Pressure Sensor158
- Sensors158
  - Intake Air Temperature Sensor159
  - Throttle Body Position160
- Engine Pick-Up161
- Timing Wheel Gap161
- Actuators162
  - Fuel Injector162
  - Ignition Coils162
- Diagnostics System163
- Ignition and Injection System Diagnostics163
- Injection System - Electrical Diagram164
MV Agusta Brutale Oro – S Engine Control Unit Pinout165
Eelectrical System167
- Electrical System168
- Connectors169
- Couplings169
- Fuses169
- Semiconductor Parts170
- Electrical Diagram Brutale 750 Oro-S / 910 S-R My 05/06)171
- Parts List172
- Electrical Diagram Brutale 910 S - R (My 2007) 989 R - 1078 Rr (My 2008)173
- Parts List174
- Battery Assembly175
- Initial Battery Charge175
- Battery Terminal Assembly177
- Charging System180
  - Warning Function180
  - Ignition Switch “ON” with Engine off181
  - Recharging (Voltage Less than the Regulated Voltage)182
  - Recharge (Voltage more than the Regulated Voltage)183
  - Rotor Coil Disconnected184
  - Disconnection of Terminal S of the Regulator185
  - Terminal B Disconnected186
  - A List of Possible Problems that Could Occur When the Warning Light Is Switched on187
  - Battery Current Loss Check188
- Battery Efficiency Check188
- Charge Feed Check189
- Cpu190
- Function Diagram190
  - Starter System Diagram191
  - Ignition Key in the "OFF" Position193
  - Ignition Key in the on Position / Safety Switch in the off Position194
  - Ignition Key in the on Position / Safety Switch in the RUN Position195
  - Ignition Key in the on Position / Safety Switch in the RUN Position/Start Activated/Side Stand Raised/Gear Engaged/Clutch Released/Engine Switched on196
  - Ignition Key in the on Position / Safety Switch in the RUN Position/Start Activated/Side Stand Raised/Gear Engaged/Clutch Pulled In/Engine Switched on197
  - Ignition Key in the on Position / Safety Switch on the RUN Position/Start Activated/Side Stand Lowered/Gear Engaged/Clutch Pulled In/Engine Does Not S198
  - Ignition Key in the on Position / Safety Switch on the RUN Position/Start Activated/Side Stand Lowered/Gear Not Engaged/Clutch Not Pulled In/Engine Sw199
  - Fuses Info200
- Starter Motor Removal200
- Starter Motor Assembly201
- Starter Motor Check201
- Starter Relay Check202
- Ignition/Side Stand Safety System Parts Check203
- Gearchange Position Switch204
- Side Stand Switch204
- Spark Plugs Info205
- Run off Safety Switch206
- Instrumentation208
- Fuel Level Warning Light Check Switch209
- Oil Pressure Sensor209
- Instrument Panel Water Sensor210
- Key Ignition Switch210
- Starter Relay Activation210
- Left Direction Indicator211
- Right Direction Indicator211
- RPM Indicator211
- Speed Sensor211
- Cooling Fan System212
- Horn213
- Switches214
Suspension and Wheels215
- Suspension and Wheels216
- Front Wheel Exploded View217
- Front Wheel Removal (Brutale 750 Oro - 750 S - 910 S)219
- Front Wheel Assembly (Brutale 750 Oro - 750 S - 910 S)226
- Front Fork Overhaul231
- Steering Assembly Overhaul244
- Rear Wheel Hub and Swingarm257
- Rear Wheel Removal258
- Swingarm Removal and Overhaul265
- Chain Removal (MY 2007 and Previous)270
- Chain Reassembling (MY 2007 and Previous)271
- Riveting of Pin (MY 2007 and Previous)272
- Chain Removal (MY 2008)273
- Chain Reassembling (MY 2008)274
- Wheel Balance Check292
- Front Wheel Balancing292
- Rear Wheel Balancing293
Frame295
- Frame296
- Frame Removal Preliminary Operations297
- Throttle Body Removal301
- Coil Dismantling (Brutale 910 S-R / Brutale 989 R/1078 RR MY 07-08)303
- Secondary Air System Dismantling (Brutale 910 S-R / Brutale 989 R-1078 Rr My 07-08)305
- Frame Disassembly308
- Frame Check309
- Frame Control Reference Measurements312
- Steering Head Housing Check313
- Assembly Frame to the Motorcycle314
- Rear Sub-Frame Removal318
- Rear Frame Unit Assembly320
- Engine Removal321
- Side Stand Removal321
- Gearchange Lever Removal322
- Removal of Exhaust Group (Brutale 750 Oro-S/Brutale 910 S-R MY 05/06)324
- Exhaust Group Removal (Brutale 910 S-R / Brutale 989 R / 1078 RR MY 07-08)327
Brakes335
- Brakes336
- Front Brake System337
- Front Brake Pads Substitution (Brutale 750 ORO - 750 S - 910 S)338
- Front Mudguard Removal338
- Front Brake Pads Substitution (Brutale 910 R)340
  - Front Brake Pad Replacement (Brutale 989 R)342
  - Front Brake Pad Replacement (Brutale 1078 RR)344
- Substitution and Bleeding of the Front Brake Fluid348
- Front Brake Calipers Substitution (Brutale 750 ORO - 750 S - 910 S)352
- Front Brake Calipers Substitution (Brutale 910 R - 989 R - 1078 RR MY 07-08)353
- Front Brake Pump Removal353
- Front Brake Lever Removal355
- Clutch Lever Removal356
- Front Brake Discs357
  - Front Brake Disc Removal358
  - Front Disc Assembly359
- Rear Brake System360
- Rear Brake Pads Substitution361
- Rear Brake Pads363
- Substitution and Bleeding of the Rear Brake Fluid364
- Rear Brake Caliper Substitution366
- Rear Brake Pump Removal367
- Rear Brake Disc368
- Rear Brake Disc Removal369
Cooling System and Lubrication System371
- Cooling System and Lubrication System372
- Complete Cooling System Assembly and Lubrication System Diagrams373
- Cooling System Leakage Check374
- Expansion Tank Cap Check374
- Engine Coolant Extraction375
- Expansion Tank Removal375
- Disassembling Water Radiator378
- Cooling Fan Dismantling (Brutale 750 Oro - S / 910 S-R My 05/06)382
- Cooling Fan Dismantling (Brutale 910 S-R / 989 R / 1078 Rr My 07/08)383
- Checking Cooling Fan Starter385
- Cooling Fan Reassembly (Brutale 750 Oro- S / 910 S-R My 05/06)385
- Cooling Fan Reassembly (Brutale 910 S-R / 989 R / 1078 Rr My 07/08)385
- Removing Thermostat Valve390
  - Checking Thermostat Valve391
  - Reassembing Thermostat Valve392
- Reassembling Expansion Tank395
- Assembling Water Radiator397
- Removing Oil Radiator403
- Reassembling Oil Radiator408
Special Tools415
Special Tools416
Torque Pressures427
- Torque Pressures428
- MV Augusta Brutale 750 S Motorcycle Frame Torque Pressures430
- MV Agusta Brutale 910 S (MY 05/06) Motorcycle Frame Torque Pressures432
- MV Agusta Brutale 910 R (MY 2006) Motorcycle Frame Torque Pressures434
- MV Agusta Brutale 910 S MY 07 Motorcycle Frame Torque Pressures436
- MV Agusta Brutale 910 R MY 07 Motorcycle Frame Torque Pressures438
- MV Agusta Brutale 989 R MY 08 Motorcycle Frame Torque Pressures440
- MV Agusta Brutale 1078 RR MY 08 Motorcycle Frame Torque Pressures442
Diagnostics445
- Diagnostics446
- Electrical Parts Diagnostics446
- Frame Diagnostics448
Analytical Index451
Analytical Index452

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MV Agusta BRUTALE 750 ORO Specifications

General

Displacement	749 cc
Rear Suspension Type	Single shock absorber
Engine Type	4-stroke, 4-cylinder, DOHC
Power	127 hp @ 12, 500 rpm
Torque	73 Nm @ 10, 500 rpm
Transmission	6-speed
Seat Height	805 mm
Front Suspension	Upside-down telescopic hydraulic fork with rebound, compression damping and spring preload adjustment
Rear Suspension	Single shock absorber with rebound and compression damping and spring preload adjustment
Frame	Tubular steel trellis
Front Brakes	Dual 310 mm discs
Rear Brakes	Single 210 mm disc