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Nailor 3000 Series - User Manual

Nailor 3000 Series
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3/15 IOM-SDTU
Installation and Operation Manual
Single Duct Terminal Units
Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation.
Page 1 of 4
Receiving Inspection
After unpacking the assembly check it for
shipping damage. If any shipping damage is
found, report it immediately to the delivering
carrier. During unpacking and installation do
not handle by the inlet velocity sensor or the
control package.
Determine Position of the
Control Enclosure
The control enclosure can be installed on
either side of the ductwork by flipping the VAV
unit over 180 degrees. Unit with mercury
contactors, pneumatic controls, and digital
controls (DDC) need to be inspected before
installing.
Important: Unit with mercury contactors is
position sensitive. As a result, before installing
unit with mercury contactors, inspect the
position of the mercury contactors in the
control enclosure. Mercury contactors must be
heading up 90 degrees vertically. If they are
heading down, unscrew the mercury contactors,
rotate 180 degrees, and reinstall them.
If unit is equipped with pneumatic controls, it
should be mounted right side up and level
within ±10 degrees of horizontal, and parallel to
the airflow. The first letter in the model number
indicates control type (P is for pneumatic). If
the unit is mounted upside down, the controller
will have to be repositioned, re-piped, and
recalibrated. Analog control units (A-analog
model number pre-fix) may be installed in any
orientation. Some Digital (DDC) controls
(D-digital model number pre-fix) are position
sensitive dependent on the airflow sensor
transducer. Check with the controls
manufacturer for verification.
Supporting the Assembly
We recommend that each terminal unit be
independently supported, especially when
accessory modules, such as coils, attenuators,
silencers or multiple outlets are present.
Hanger straps may be used and screwed
directly into the sides or bottom of the unit
casing (see Fig. 1). Alternately, a carriage
made of unistrut may be used, somtimes this is
known as a trapeze setup. Support the VAV
and any accessories separately (Fig. 2). When
requested, unit is supplied with field mounted
hanger brackets for use with hanger rod up to
3/8" (9.5) dia. Hanger brackets should be
screwed into the top of the unit casing (see Fig.
3 & 4). Use the support method prescribed for
the rectangular duct in the job specifications.
CONTROL
ENCLOSURE
INLET
OPTIONAL HANGER BRACKET
(FIELD LOCATED
& INSTALLED)
RECTANGULAR
DISSIPATIVE SILENCER
SLIP & DRIVE
CONNECTION
COIL
SECTION
COMPRESSION STRAP ON FLEXDUCT
TO ENSURE AIRTIGHT JOINT
OPTIONAL
ACCESS DOOR
CONTROL
ENCLOSURE
RECTANGULAR
DISSIPATIVE SILENCER
SLIP & DRIVE
CONNECTION
COMPRESSION STRAP ON FLEXDUCT
TO ENSURE AIRTIGHT JOINT
CONTROL
ENCLOSURE
INLET
SLIP & DRIVE
CONNECTION
COMPRESSION STRAP ON
FLEXDUCT TO ENSURE
AIRTIGHT JOINT
OPTIONAL
ACCESS DOOR
COIL
SECTION
RECTANGULAR
DISSIPATIVE
SILENCER
SLIP & DRIVE
CONNECTION
ACCESS
DOOR
VAV
SECTION
DISCHARGE
DUCT
INLET
DUCT
CONTROL
ENCLOSURE
SLIP & DRIVE
CONNECTION
OPTIONAL HANGER BRACKET
(FIELD LOCATED & INSTALLED)
METAL STRAP HANGERS
SECURED TO BUILDING STRUCTURE
INLET
5/16" OR 3/8" (8 OR 10) DIAMETER HANGER RODS
SECURED TO BUILDING STRUCTURE
MINIMUM 2 DUCT DIAMETERS
OF STRAIGHT DUCT
ON AIR TERMINAL INLET
MINIMUM 2 DUCT DIAMETERS
OF STRAIGHT DUCT
ON AIR TERMINAL INLET
MINIMUM 2 DUCT DIAMETERS
OF STRAIGHT DUCT
ON AIR TERMINAL INLET
DISCHARGE
DUCT
DISCHARGE
DUCT
DISCHARGE
DUCT
Figure 1: Support Using Hanger Straps (Shown: Model D30RW - Single Duct VAV
Terminal Unit with Hot Water Heat).
Figure 2: Support Using Unistrut and Rods (Shown: Model 3001Q - Single Duct
Terminal Unit with Dissipative Silencer).
Figure 3: Support Using Optional Supplied Hanger Brackets (Shown: Model
D30RWQ - Single Duct VAV Quiet Terminal Unit with Standard Dissipative
Silencer and Hot Water Heat).
Figure 4: Support Using Optional Supplied Hanger Brackets (Shown: Model
D30HQX - Single Duct VAV Exhaust Terminal Unit with Dissipative Silencer).
Question and Answer IconNeed help?

Do you have a question about the Nailor 3000 Series and is the answer not in the manual?

Summary

Receiving Inspection

Determine Position of the Control Enclosure

Supporting the Assembly

Duct Connections

Field Wiring

Control Start-up and Operation

Labels

Replacement Parts

Diamond Flow Sensor

Details calibration charts and part numbers for diamond flow sensors.

Control Components

Lists available control components for VAV terminal units.

Receiving Inspection

Supporting the Assembly

Duct Connections

Field Wiring

Control Start-up, Operation

Labels

Nameplate Label

Airflow Direction Label

Replacement Parts

Diamond Flow Sensor

Part numbers and specifications for diamond flow sensors.

Control Components

Lists control components for dual duct units.

Receiving Inspection

Installation

Field Wiring

Control Start-up, Operation

Labels

Airflow Direction Label

Replacement Parts

Control Components

Lists control components for retrofit units.

Receiving Inspection

Duct Connections

Field Wiring

Balancing Procedure

Mechanical Minimum Stop Field Setting Procedure

Electric Actuators

Setting procedure for electric actuators.

Receiving Inspection

Supporting the Assembly

Duct Connections

Minimum Access

Field Wiring

Primary Air Damper and Fan Adjustment

Maintenance Procedures

Fan and Motor

Procedures for inspecting, cleaning, and troubleshooting the fan and motor.

Primary Air Damper Replacement

Labels

Application charts for ECM motors

Sample VDC vs. CFM Chart

Illustrates the relationship between voltage input and airflow for ECM motors.

Replacement Parts

SCR;SSR

Part numbers for SCR and SSR electric heat controllers.

Replacement Parts

PSC Induction Motors

Part numbers for PSC induction motors by size and HP.

ECM Motors

Part numbers for ECM motors by size and HP.

General

Receiving Inspection Checklist

Steps to visually inspect the unit for shipping damage.

Safety Precautions

Safety guidelines for personnel involved in installation.

Installation

Duct Connections

Procedures for connecting ducts to the unit's inlet and discharge.

Minimum Access

Recommendations for ensuring access for maintenance and servicing.

Field Wiring

Control Start-up and Operation

Primary Air Damper and Fan Adjustment

Maintenance Procedures

Fan and Motor

Procedures for inspecting, cleaning, and troubleshooting the fan and motor.

Primary Air Damper Replacement

Labels

Label Example

An example of the unit's nameplate label with key information.

Model Series 33 SZ Replacement Parts

Diamond Flow Sensor

Part numbers for diamond flow sensors by inlet size.

EON Control Cards

Part numbers for EON control cards and related items.

Appendix A - MCA and MOP Calculations

Model 33 SZ • Orientations

Diagrams showing unit orientations and control side configurations.

GENERAL INFORMATION

INSTALLATION

OPERATION

NAMEPLATE LABEL

HEATER CONTROL ENCLOSURE

Wiring Diagrams

Heater Element Rack Replacement For Series Fan Powered Terminal Units

Electric Heater Replacement Parts

SCR;SSR

Part numbers for SCR and SSR electric heat controllers.

Model Series: 3000 Single Duct

Model Series: 35 S-OAI Series Fan Powered w; O.A. Damper

Model Series: 36 VRS Square;Retangular Retrofit

Model Series: 37 SST Low Profile Stealth Fan Powered

Model Series: 30 HQX Single Duct Exhaust (Hospital Grade)

LED INDICATORS

SETTING AIRFLOW

OPTIONAL FSC FAN STATUS (ON;OFF) CONTACT CLOSURE

Signal for proving motor blower operation.

TROUBLESHOOTING IN MANUAL ADJUST MODE

TROUBLESHOOTING IN AUTO; DYNAMIC 0-10 VDC MODE

EZvav Sensors:

Mount the sensors

Step-by-step guide for mounting EZvav sensors.

Operation

Maintenance

Basic maintenance procedures for EZvav sensors.

Changing room set points

EZvav Controllers:

Connect the room sensor cable

Connecting the sensor to the controller using an Ethernet cable.

Connect 24 volt power

Connecting the controller to a 24-volt power source.

Configuration

Configuration Parameters

Details on parameters like COMM, BLNC, STPT, FLOW, ADVC, RSTR, etc.

CTE-5100 Series Thermostats:

Installation

Guidelines for installing CTE-5100 thermostats.

CSP-5002 DAMPER CONTROLLER;ACTUATOR

ANALOG CONTROL CALIBRATION CHARTS VOLTAGE VS. AIRFLOW

Formulas:

Equations for calculating CFM from VDC and vice versa.

CALIBRATION PROCEDURE FOR AIR VOLUME ADJUSTMENTS MADE AT THERMOSTAT

CTE-5101 SINGLE SETPOINT THERMOSTAT

Calibration procedure for the CTE-5101 thermostat.

CTE - 5104 DUAL SETPOINT THERMOSTAT

GENERAL INFORMATION FOR ALL TERMINAL UNITS

Checkout Procedure

Procedures for checking actuator movement and airflow readings.

FAN POWERED TERMINAL UNITS

Checkout Procedure (Day; Occupied Mode)

Checking fan operation in occupied mode.

REE - 5002 Relay Module Fan with 2 Stage Reheat

TROUBLESHOOTING PROCEDURE

COMPONENTS, ACCESSORIES, REPLACEMENT PARTS

KMC Controller; Actuator

Part numbers for KMC controllers and actuators.

KMC (Kreuter) Room Thermostat and accessories:

Part numbers for Kreuter thermostats and accessories.

Nailor 3000 Series Specifications

General IconGeneral
BrandNailor
Model3000 Series
CategoryFan
LanguageEnglish

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