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NANO 2 Series User Manual

NANO 2 Series
28 pages
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MAINTENANCE & SERVICE MANUAL
www.n-psi.com
BREATHING AIR PURIFIER
SERIES 2

Questions and Answers:

NANO 2 Series Specifications

General IconGeneral
ModelNANO 2 Series
TypeAir Purifier
TechnologyHEPA Filtration
Filter TypeHEPA Filter
CADR200 CFM

Summary

1. GENERAL INFORMATION

Document Introduction

Provides factory prescribed installation and maintenance procedures for Series 2 Breathing air dryer.

Support and Manufacturers Details

Provides contact information and details for nano-purification solutions.

General Safety

Outlines safety regulations and personnel qualifications for dryer maintenance.

Warranty Guidelines

Details the 2-year manufacturer's warranty and use of genuine parts.

Packaging

Describes the secure packaging system and handling precautions for the dryer.

2. SERVICE INTERVALS

Service A

Instructions for replacing external filter elements (pre and post filters).

3. PRODUCT ASSEMBLY

Models NBA-070, 090

Exploded view and component identification for NBA-070 and NBA-090 models.

3.1 PRODUCT ASSEMBLY

Models NBA-110, 120

Exploded view and component identification for NBA-110 and NBA-120 models.

4. RECOMMENDED TOOLS

5. DRYER SHUT DOWN PROCEDURE

Procedures

Steps to safely shut down and depressurize the dryer before maintenance.

6. MAINTENANCE GUIDELINES

7. SERVICE 'A' INSTRUCTIONS

Desiccant Cartridge Replacement

Step-by-step guide for replacing desiccant cartridges.

8. SERVICE 'B' INSTRUCTIONS

Outlet Valve Replacement

Procedure for replacing the outlet valve (CVK-130).

9. SERVICE 'B' INSTRUCTIONS

Inlet and Exhaust Valve Replacement

Procedure for replacing inlet and exhaust valves (IVK-090 & EVK-130).

10. SERVICE ‘B' INSTRUCTIONS

Exhaust Valve Replacement

Procedure for replacing exhaust valves (CVK-130 & EVK-130 & PVK-130).

11. SERVICE 'B' INSTRUCTIONS

Inlet Pilot Control Valve Replacement

Procedure for replacing the inlet pilot control valve (CVK-130 & EVK-130 & PVK-130).

12. SERVICE 'C' INSTRUCTIONS

Dewpoint Sensor Replacement

Procedure for replacing the dewpoint sensor (NSK-130) for ES models.

13. RESETTING DRYER CONTROLLER

14. MANIFOLD TIGHTENING SEQUENCES

15. DRYER START-UP PROCEDURE

16. OTHER DRYER CHECKS & NON-SERVICEABLE ITEMS

Daily Checks

Daily visual and functional checks of the dryer for external damage and defects.

Maintenance Guidelines

Guidelines for conducting maintenance operations safely and correctly.

17. TROUBLESHOOTING

Poor Dew Point Performance

Identifies causes and solutions for poor dew point performance.

Failure of Dryer to Cycle

Troubleshooting steps for when the dryer fails to cycle.

Constant Depressurisation

Addresses issues related to constant depressurization of the dryer.

Reference to Known Issue

Common issues and their resolutions, including opening inlet valve quickly.

18. SERVICE RECORD & NOTES

Dryer Service Record

A table to document the service history of the product and make notes.