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Napa 85-640 User Manual

Napa 85-640
60 pages
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Model 85-640
Professional Battery
Charger/Starter with
Alternator & Battery Tester
INSTRUCTION MANUAL
English ................................................. p. 1
Français ................................................. p. 19
Español ................................................. p. 39
00-99-000805/0407
6/12 Volt
2/15/40/125 Amps
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Napa 85-640 Specifications

General IconGeneral
BrandNapa
Model85-640
CategoryBattery Charger
LanguageEnglish

Summary

IMPORTANT SAFETY INSTRUCTIONS

1.1 Explosive Gas Warning

Warns about explosive gases from lead-acid batteries and stresses following instructions.

1.2 Battery Explosion Risk Reduction

Follow safety instructions from manufacturers and on equipment containing batteries.

1.3 Battery Type Compatibility

Charge only rechargeable lead-acid batteries to prevent injury or damage.

1.4 Attachment Use Caution

Use only manufacturer-recommended attachments to avoid fire, shock, or injury.

PERSONAL PRECAUTIONS

2.1 Assistance and Proximity

Always have someone nearby when working around lead-acid batteries.

2.2 Safety Equipment and Water

Keep fresh water and soap nearby for acid contact emergencies.

2.3 Protective Gear

Wear eye protection, clothing protection, and rubber-soled shoes.

2.4 Acid Contact Response

Wash skin/clothing immediately with soap and water; flush eyes with water for 10 mins.

PREPARING TO CHARGE BATTERY

3.1 Battery Removal Precautions

If removing battery, disconnect grounded terminal first. Turn off vehicle accessories.

3.2 Battery Area Ventilation

Ensure the area around the battery is well ventilated during charging to disperse gases.

3.3 Battery Terminal Cleaning

Clean battery terminals carefully, keeping corrosion away from eyes.

3.4 Electrolyte Level Adjustment

Add distilled water to the specified level; do not overfill. Follow capless battery instructions.

AC POWER CORD CONNECTION INSTRUCTIONS

4.1 Grounding Requirements

Charger must be grounded. Plug into a properly installed and grounded outlet.

4.2 Adapter Use

Temporary adapters may be used; ensure outlet plate screw is grounded.

CHARGER LOCATION

5.1 Distance from Battery

Locate charger as far as charger cables permit from the battery.

5.2 Placement Above Battery

Never place charger directly above battery; gases will corrode charger.

5.3 Electrolyte Drip Prevention

Never allow electrolyte to drip on charger when taking gravity readings or filling.

5.4 Ventilation and Vapor Free Area

Operate charger only in well-ventilated area, free of dangerous vapors.

DC CONNECTION PRECAUTIONS

6.1 Switch Position and Cord Disconnection

Set switches to OFF (O) and disconnect AC cord before connecting/disconnecting clamps.

6.2 Clamp Attachment Technique

Attach clamps securely to battery posts, twist to ensure good connection and prevent sparking.

CHARGING BATTERY IN VEHICLE OR EQUIPMENT, OR CONNECTED TO ENGINE

7.1 Vehicle Preparation

Apply emergency brake, shift to neutral/park. Turn off vehicle loads.

7.5 Polarity Check

Check battery post polarity; POSITIVE post usually has a larger diameter than NEGATIVE.

7.7 Negative-Grounded Vehicle Connection

Connect POSITIVE clamp to battery, NEGATIVE clamp to chassis away from battery.

7.8 Positive-Grounded Vehicle Connection

Connect NEGATIVE clamp to battery, POSITIVE clamp to chassis away from battery.

CHARGING BATTERY OUTSIDE VEHICLE OR EQUIPMENT—NOT CONNECTED TO ENGINE

8.1 Grounded Terminal Removal

If removing battery, always remove the grounded terminal first.

8.3 Positive Clamp Connection

Connect the POSITIVE (RED) charger clamp to the POSITIVE (POS., P, +) post of the battery.

8.4 Final Connection Procedure

Position self away from battery. Connect NEGATIVE (BLACK) clamp to free end of cable.

8.5 Disconnecting Procedure

Disconnect in reverse sequence of connection, breaking first connection farthest from battery.

ELECTRICAL CONDITION OF BATTERY

9.1 Hydrometer Use for Charge State

Check refillable battery charge using a hydrometer and specific gravity readings.

9.2 Sealed Battery Testing

Test sealed-top batteries using a high-resolution voltage tester.

9.4 Temperature Effects on Battery

Temperature significantly affects battery efficiency and power requirements.

BATTERY CHARGING

10.1 Charging Time Adjustment

Charger adjusts time for complete, efficient, and safe charging; guidelines provided.

10.2 Battery Charging Chart - Time

Provides estimated charging times based on battery size and charging rate.

10.3 Battery State Estimation

Battery state affects charge time; use built-in tester for estimation.

10.4 Battery Rating Impact

Higher rated batteries take longer to charge. Rating affects charge speed.

MULTIPLE BATTERY CHARGING

11. Parallel Charging

Batteries of the same voltage can be connected in parallel for maintenance charging.

CHARGER FEATURES AND CONTROLS

12.1 DIGITAL DISPLAY BUTTON

Sets the digital display function to Battery %, Voltage, or Alternator %.

12.2 BATTERY TYPE SWITCH

Selects the battery type for charging: 12V Standard, AGM, Gel Cell, or 6V Standard.

12.3 CHARGING/STARTING BUTTON

Sets the maximum charge rate: 2A, 15A<>40A, 125A Engine Start, or OFF.

ASSEMBLING YOUR CHARGER

13. Cord Wrap Cleats Installation

Install cord wrap cleats by aligning tabs and pushing until they snap.

USING ENGINE START

14.1 Engine Start Procedure

Connect charger, press button until ENGINE START LED is lit.

14.2 Cranking Limits

Crank engine for no more than 5 seconds. Wait 3 minutes before re-cranking.

14.5 Wait for Cranking State

Charger waits to deliver 125A until engine is being cranked.

14.7 Cool Down State

Charger enters a mandatory 3-minute cool down state after cranking.

USING BUILT-IN BATTERY TESTER

15.1 Overview

Charger has a built-in tester displaying battery voltage or relative charge estimate.

15.2 Testing Sequence

Steps to use charger as battery tester: connect clamps, connect power, select type, read display.

15.3 Tester and Charger Modes

Charger operates as tester initially; selecting charge rate activates charger mode.

15.5 Tester Without Time Limit

Pressing display or type buttons within 15 mins keeps unit in tester mode indefinitely.

USING THE BUILT-IN ALTERNATOR TESTER

16.1 Testing Sequence

Connect clamps, connect power, start vehicle, turn on headlights, read display.

16.3 Alternator Testing Notes

Alternator percent display range 0-199. Cannot set to ALTERNATOR % during charging.

MAINTENANCE INSTRUCTIONS

17.1 Clamp Cleaning

Clean clamps each time charger is used to prevent corrosion from battery fluid.

17.2 Cord Storage

Coil cords when charger is not in use to prevent damage.

17.3 Servicing

Other servicing should be performed by qualified service personnel.

TROUBLESHOOTING

18.1 Not Charging

Ensure charger is not in tester mode; press CHARGING/STARTING button to activate charging.

18.2 Erratic Indicator Lights

Check for accidental diagnostic mode activation; unplug and replug charger.

18.3 Digital Display Flashing

Check battery type selection or if battery did not reach full charge within 24 hours.

18.5 Charged LED Lights

Battery may be fully charged; turn on headlights to reduce voltage if needed.

LIMITED WARRANTY

19. Warranty Coverage

Two-year limited warranty for defects in material or workmanship; proof of purchase required.

19. Customer Service Contact

Contact customer service for assistance or warranty returns.

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