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Navien NHB H Series - User Manual

Navien NHB H Series
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WARNING
If the information in these instructions is not followed exactly, a fire or explosion may result,
causing property damage, personal injury, or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
The installation must conform with local codes or, in the absence of local codes, the National Fuel
Gas Code, ANSI Z223.1/NFPA 54 and/or CSA B149.1, Natural Gas and Propane Installation Code.
ALWAYS read and follow this manual
completely before using the boiler.
Save for future reference.
Installation and Operation Manual
NHB-H Condensing Boilers
Model
NHB-055H
NHB-080H
NHB-110H
NHB-150H

Table of Contents

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Summary

Important Safety Information

Safety Alert Symbols and Hazard Levels

Defines safety symbols (DANGER, WARNING, CAUTION, NOTICE) and their meanings.

What to Do If You Smell Gas

Critical safety steps to follow immediately if a gas leak is detected.

General Safety Precautions

Essential safety rules to prevent injury, death, or property damage.

1. About the Boiler

1.1 Included Items

Lists all components found inside the boiler's packaging.

1.2 Accessories

Details the optional accessories available for the boiler.

1.3 Specifications

Provides detailed technical specifications for space heating and general data.

1.4 Components

Diagrams and identification of key boiler components.

1.5 Dimensions

Shows physical dimensions and supply connection details.

1.6 Rating Plate

Information on the boiler's rating plate regarding gas type, pressure, etc.

2. Installing the Boiler

2.1 Choosing an Installation Location

Guidelines for selecting an appropriate installation site for the boiler.

2.2 Mounting the Boiler to the Wall

Instructions and procedures for securely mounting the boiler onto a wall.

3. Installing the System Piping

3.1 Installing a Space Heating System

Detailed steps and guidelines for setting up the space heating system.

3.2 Connecting the Condensate Drain

Procedures for properly connecting the condensate drain line.

3.3 Filling the System

Steps for filling the boiler system with water and purging air.

3.4 Testing the Water System

Instructions for performing a leak test on the installed water system.

3.5 Considerations for System Applications

General piping concepts and diagrams for various system applications.

3.6 Examples of Electrical Connections

Overview of electrical connections and wiring diagrams for different configurations.

4. Connecting the Gas Supply

Gas Type and Pressure Verification

Ensuring the gas supply matches the boiler's rating plate specifications.

4.1 Gas Pipe Sizing Tables

Reference tables for determining appropriate gas pipe diameters based on capacity.

4.2 Measuring the Inlet Gas Pressure

Procedure for accurately measuring the boiler's inlet gas pressure.

5. Venting for Combustion Air

Combustion Air Guidelines & Warnings

Important guidelines and warnings regarding combustion air quality.

5.1 Venting the Boiler

Instructions and requirements for properly venting the boiler and exhaust gases.

5.2 Vent Installation Detector (VID)

Explanation of the Vent Installation Detector's function and purpose.

5.3 Selecting a Vent Type

Guidance on choosing the correct vent type based on installation requirements.

Terminal Clearances for Direct Vent

Required clearances for direct vent installations from various building elements.

Terminal Clearances for Non-Direct Vent

Required clearances for non-direct vent installations from various building elements.

5.4 Selecting Vent Pipe Materials

Recommended vent pipe materials approved for use with the appliance.

5.5 Measuring Vent Length

Guidelines and calculations for determining maximum allowable vent lengths.

5.6 Terminating the Vent

Instructions and options for properly terminating the vent system.

Indoor Venting Examples

Illustrations of different indoor venting configurations.

6. Setting the DIP Switches

6.1 DIP Switch 1 (6 Switches)

Configuration settings for DIP Switch 1 (Operation Status, Model Setting).

6.2 Dip Switch 2 (8 Switches)

Configuration settings for DIP Switch 2 (Gas Type, Altitude, Temp Modes).

7. Connecting the Power Supply

Electrical Safety and Connection

Essential safety warnings and guidelines for connecting the power supply.

Long Term Storage Procedures

Steps for properly preparing the boiler for long-term storage.

8. Installing a Cascade System

8.1 Connecting Water Supplies

Various plumbing options and examples for connecting water supplies in cascade systems.

8.1.1 Piping Sizes & 8.2 Communication Cables

Piping considerations and steps for connecting communication cables in cascade systems.

9. Installing a Common Vent System

9.1 About the Common Vent System

Overview of the common vent system, its benefits, and installation scope.

9.1.1 Guidelines for a Common Vent System

Key rules and instructions for ensuring correct common vent system operation.

Terminal Clearances & Standards for Common Venting

Required clearances and standards for common vent system installations.

9.1.2 Determining the Length of a Common Vent System

Methodology for calculating the total length of the common vent system.

9.2 Navien Common Vent Collar Kit

Details and components of the Navien Common Vent Collar Kit.

9.3 Starting the Common Vent System

Procedures for assembling and starting the common vent system components.

9.4 Connecting and Terminating the Vent Pipe

Instructions for connecting and terminating the vent pipes in a common system.

Direct Venting Clearances

Required clearances for direct venting installations.

Indirect Venting Clearances

Required clearances for indirect venting installations.

9.5 Setup & 9.6 Termination Clearances

Steps for setting up the common vent system and termination clearances.

9.7 Installing a Condensate Drain

How to install a condensate drain for the common vent system.

9.8 Maintenance

Maintenance procedures for the common vent collar kit's damper.

10. Installation Checklist

Installing the Boiler Checklist

A checklist to verify all steps for installing the boiler are completed.

Checklist: Pressure Relief, Condensate, Venting

Checklist items for pressure relief valve, condensate drain, and venting.

Checklist: Power, DIP Switch, Operation

Checklist items for power supply, DIP switch settings, and boiler operation.

11. Operating the Boiler

11.1 Operating for the First Time

Initial startup procedures and safety precautions for first-time operation.

11.2 Turning the Boiler On or Off

Instructions on how to power the boiler on and off using the power button.

11.3 Start-Up Wizard

Guide to completing the initial setup wizard for boiler configuration.

11.4 Adjusting System Temperatures

How to set and adjust space heating and DHW temperatures.

Boiler Reset, Menu Access, & Information Viewing

Procedures for resetting the boiler, accessing menus, and viewing status information.

11.8 Setting Space Heating Operation

Configuration of space heating parameters, including temperature and control methods.

11.9 Setting DHW Operation (Indirect)

How to configure the boiler for indirect domestic hot water operation.

Error History & Other System Information

Viewing error logs and miscellaneous system operating data.

Display Options & Advanced Menu Access

Setting display preferences and accessing advanced system menus.

11.13.2 Viewing Input;Output Status

Checking the status of boiler inputs and outputs.

11.13.3 Setting Operation Parameters

Adjusting critical operational parameters for the boiler system.

11.13.4 Configuring a Cascade System

Steps for setting up and configuring the boiler in a cascade system.

External Connection & Boiler System Diagnosis

Setting external connections and running system diagnostic tests.

Special Operation Modes & Air Purge Mode

Setting special operating modes and performing air purge procedures.

11.14 Understanding Error Codes

Definitions and possible remedies for various boiler error codes.

12. Appendixes

12.1 Gas & High Altitude Conversion

Instructions for converting the boiler for propane gas and high altitude operation.

12.2 Wiring Diagram

Comprehensive electrical wiring diagrams for the boiler and its components.

12.3 Ladder Diagram

Ladder logic diagram illustrating the boiler's control system.

12.4 Outdoor Sensor Guidelines

Guidelines for installing the outdoor temperature sensor for reset control.

12.6 Component Assembly Diagrams

Diagrams illustrating the assembly of various boiler components.

12.7 Massachusetts Installation Requirements

Specific installation requirements mandated for the state of Massachusetts.

13. LIMITED WARRANTY NAVIEN, INC.

Warranty Coverage and Limitations

Details of the limited warranty, including coverage periods and exclusions.

Service Information and Exclusions

Procedures for obtaining service and a list of conditions voiding the warranty.

Getting Service

Contacting Technical Support

Information required and steps for contacting technical support for service.

Summary

Important Safety Information

Safety Alert Symbols and Hazard Levels

Defines safety symbols (DANGER, WARNING, CAUTION, NOTICE) and their meanings.

What to Do If You Smell Gas

Critical safety steps to follow immediately if a gas leak is detected.

General Safety Precautions

Essential safety rules to prevent injury, death, or property damage.

1. About the Boiler

1.1 Included Items

Lists all components found inside the boiler's packaging.

1.2 Accessories

Details the optional accessories available for the boiler.

1.3 Specifications

Provides detailed technical specifications for space heating and general data.

1.4 Components

Diagrams and identification of key boiler components.

1.5 Dimensions

Shows physical dimensions and supply connection details.

1.6 Rating Plate

Information on the boiler's rating plate regarding gas type, pressure, etc.

2. Installing the Boiler

2.1 Choosing an Installation Location

Guidelines for selecting an appropriate installation site for the boiler.

2.2 Mounting the Boiler to the Wall

Instructions and procedures for securely mounting the boiler onto a wall.

3. Installing the System Piping

3.1 Installing a Space Heating System

Detailed steps and guidelines for setting up the space heating system.

3.2 Connecting the Condensate Drain

Procedures for properly connecting the condensate drain line.

3.3 Filling the System

Steps for filling the boiler system with water and purging air.

3.4 Testing the Water System

Instructions for performing a leak test on the installed water system.

3.5 Considerations for System Applications

General piping concepts and diagrams for various system applications.

3.6 Examples of Electrical Connections

Overview of electrical connections and wiring diagrams for different configurations.

4. Connecting the Gas Supply

Gas Type and Pressure Verification

Ensuring the gas supply matches the boiler's rating plate specifications.

4.1 Gas Pipe Sizing Tables

Reference tables for determining appropriate gas pipe diameters based on capacity.

4.2 Measuring the Inlet Gas Pressure

Procedure for accurately measuring the boiler's inlet gas pressure.

5. Venting for Combustion Air

Combustion Air Guidelines & Warnings

Important guidelines and warnings regarding combustion air quality.

5.1 Venting the Boiler

Instructions and requirements for properly venting the boiler and exhaust gases.

5.2 Vent Installation Detector (VID)

Explanation of the Vent Installation Detector's function and purpose.

5.3 Selecting a Vent Type

Guidance on choosing the correct vent type based on installation requirements.

Terminal Clearances for Direct Vent

Required clearances for direct vent installations from various building elements.

Terminal Clearances for Non-Direct Vent

Required clearances for non-direct vent installations from various building elements.

5.4 Selecting Vent Pipe Materials

Recommended vent pipe materials approved for use with the appliance.

5.5 Measuring Vent Length

Guidelines and calculations for determining maximum allowable vent lengths.

5.6 Terminating the Vent

Instructions and options for properly terminating the vent system.

Indoor Venting Examples

Illustrations of different indoor venting configurations.

6. Setting the DIP Switches

6.1 DIP Switch 1 (6 Switches)

Configuration settings for DIP Switch 1 (Operation Status, Model Setting).

6.2 Dip Switch 2 (8 Switches)

Configuration settings for DIP Switch 2 (Gas Type, Altitude, Temp Modes).

7. Connecting the Power Supply

Electrical Safety and Connection

Essential safety warnings and guidelines for connecting the power supply.

Long Term Storage Procedures

Steps for properly preparing the boiler for long-term storage.

8. Installing a Cascade System

8.1 Connecting Water Supplies

Various plumbing options and examples for connecting water supplies in cascade systems.

8.1.1 Piping Sizes & 8.2 Communication Cables

Piping considerations and steps for connecting communication cables in cascade systems.

9. Installing a Common Vent System

9.1 About the Common Vent System

Overview of the common vent system, its benefits, and installation scope.

9.1.1 Guidelines for a Common Vent System

Key rules and instructions for ensuring correct common vent system operation.

Terminal Clearances & Standards for Common Venting

Required clearances and standards for common vent system installations.

9.1.2 Determining the Length of a Common Vent System

Methodology for calculating the total length of the common vent system.

9.2 Navien Common Vent Collar Kit

Details and components of the Navien Common Vent Collar Kit.

9.3 Starting the Common Vent System

Procedures for assembling and starting the common vent system components.

9.4 Connecting and Terminating the Vent Pipe

Instructions for connecting and terminating the vent pipes in a common system.

Direct Venting Clearances

Required clearances for direct venting installations.

Indirect Venting Clearances

Required clearances for indirect venting installations.

9.5 Setup & 9.6 Termination Clearances

Steps for setting up the common vent system and termination clearances.

9.7 Installing a Condensate Drain

How to install a condensate drain for the common vent system.

9.8 Maintenance

Maintenance procedures for the common vent collar kit's damper.

10. Installation Checklist

Installing the Boiler Checklist

A checklist to verify all steps for installing the boiler are completed.

Checklist: Pressure Relief, Condensate, Venting

Checklist items for pressure relief valve, condensate drain, and venting.

Checklist: Power, DIP Switch, Operation

Checklist items for power supply, DIP switch settings, and boiler operation.

11. Operating the Boiler

11.1 Operating for the First Time

Initial startup procedures and safety precautions for first-time operation.

11.2 Turning the Boiler On or Off

Instructions on how to power the boiler on and off using the power button.

11.3 Start-Up Wizard

Guide to completing the initial setup wizard for boiler configuration.

11.4 Adjusting System Temperatures

How to set and adjust space heating and DHW temperatures.

Boiler Reset, Menu Access, & Information Viewing

Procedures for resetting the boiler, accessing menus, and viewing status information.

11.8 Setting Space Heating Operation

Configuration of space heating parameters, including temperature and control methods.

11.9 Setting DHW Operation (Indirect)

How to configure the boiler for indirect domestic hot water operation.

Error History & Other System Information

Viewing error logs and miscellaneous system operating data.

Display Options & Advanced Menu Access

Setting display preferences and accessing advanced system menus.

11.13.2 Viewing Input;Output Status

Checking the status of boiler inputs and outputs.

11.13.3 Setting Operation Parameters

Adjusting critical operational parameters for the boiler system.

11.13.4 Configuring a Cascade System

Steps for setting up and configuring the boiler in a cascade system.

External Connection & Boiler System Diagnosis

Setting external connections and running system diagnostic tests.

Special Operation Modes & Air Purge Mode

Setting special operating modes and performing air purge procedures.

11.14 Understanding Error Codes

Definitions and possible remedies for various boiler error codes.

12. Appendixes

12.1 Gas & High Altitude Conversion

Instructions for converting the boiler for propane gas and high altitude operation.

12.2 Wiring Diagram

Comprehensive electrical wiring diagrams for the boiler and its components.

12.3 Ladder Diagram

Ladder logic diagram illustrating the boiler's control system.

12.4 Outdoor Sensor Guidelines

Guidelines for installing the outdoor temperature sensor for reset control.

12.6 Component Assembly Diagrams

Diagrams illustrating the assembly of various boiler components.

12.7 Massachusetts Installation Requirements

Specific installation requirements mandated for the state of Massachusetts.

13. LIMITED WARRANTY NAVIEN, INC.

Warranty Coverage and Limitations

Details of the limited warranty, including coverage periods and exclusions.

Service Information and Exclusions

Procedures for obtaining service and a list of conditions voiding the warranty.

Getting Service

Contacting Technical Support

Information required and steps for contacting technical support for service.

Navien NHB H Series Specifications

General IconGeneral
CategoryBoiler
TypeCondensing
Fuel TypeNatural Gas or Propane
Efficiency95% AFUE
Heat Exchanger MaterialStainless Steel
Control TypeDigital
BrandNavien
ModelNHB
Water Connection Size3/4"
Vent Size2" or 3"

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