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NeoDen NeoDen10 - User Manual

NeoDen NeoDen10
64 pages
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NeoDen10
High Speed Pick and Place Machine
User Manual
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Summary

Foreword

Safety Precautions Before Operation

Critical Safety and Accuracy Notes

Critical notes on avoiding damage and ensuring accuracy during operation.

NeoDen10 Machine Structure Overview

Details the main components and ports of the NeoDen10 machine.

Machine Dimensions and Specifications

Provides physical dimensions and illustrates the working area setup.

Machine Operation Flow Chart

Outlines the step-by-step procedure for machine startup and shutdown.

Programming File Creation Flow Chart

Details the process and steps for creating a machine programming file.

File List Management Interface

PCB Information Editing

PCB Forward Setting Methods

Describes the methods for setting PCB forward movement: Mag Fixture, Tracks, Long Tracks.

PCB Eject Setting

Details how to configure the PCB ejection process from the track.

Panelized PCB Editing

Panelized PCB Origin and Board Types

Sets the origin for PCBs, covering single, panelized, and mirrored board configurations.

Lock Interface for Alignment

Explains the 'Lock interface' used for component alignment and vision settings.

Coordinate Information Management

PCB Mark Setting

Configures fiducial marks for PCB alignment and positioning.

Mark Point Information Setup

Manages mark point data for accurate component placement alignment.

Component List Setup

Guides on setting up component lists via manual entry, import, batch creation, or auto-programming.

Feeder Configuration

Feeder Setting Interface Functions

Explains the main functions and buttons within the feeder setting interface.

Feeder and IC Tray Feeder Settings

Covers feeder and IC tray feeder configuration, including basic information and exchange.

Nozzle Information and Types

Assembly Process Interface

System Setup and Configuration

Feeder Position Configuration

Used to set pick offset and test feeding for individual feeders.

Component Positions Setup

Configures component positions relative to cameras and nozzles for accurate placement.

Basic Configuration Settings

Details default working speed, camera brightness, and other system parameters.

Manual Test Procedures

Trial and Production Testing

Initial Dry Run Procedure

Recommends performing a dry run without components to test the program.

First Production Test and Component Inspection

Describes making a programming file, testing, and inspecting placed components.

Continuous SMT Production Guidelines

Guidelines for starting and managing continuous SMT production runs.

Machine Structure and Maintenance

Feeder Structure Introduction

Introduces the basic structure and components of the feeder.

Installing Tape and Reel Components

Step-by-step guide for loading tape and reel components into the feeder.

Incorrect Feeder Installation Samples

Illustrates common errors and issues during feeder installation.

Nozzle Selection Guide

Details nozzle types, external, and inner diameters for component pick-up.

Malfunction Prevention and Maintenance

Reinforce Daily Maintenance

Emphasizes the importance of regular cleaning and environmental control for machine upkeep.

Operator Requirements and Responsibilities

Outlines operator responsibilities, training, and safety protocols.

Measures to Reduce Major Problems

Offers solutions for common problems like component misalignment and placement errors.

Regular Maintenance Schedule

Daily Inspection Procedures

Lists checks to perform before and after powering on the machine daily.

Monthly Inspection Procedures

Outlines detailed inspection tasks for axes, motors, nozzles, and belts on a monthly basis.

Solder Paste Printing Process Issues

Stencil Printing Technology and Inspection

Explains the screen printing process and quality inspection criteria for solder paste.

Solder Paste Printing Quality Inspection

Covers quality inspection criteria and methods for printed solder paste.

Solder Paste Printing Defects and Solutions

Identifies common solder paste printing defects, their causes, and solutions.

NeoDen NeoDen10 Specifications

General IconGeneral
BrandNeoDen
ModelNeoDen10
CategoryIndustrial Equipment
LanguageEnglish

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