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NeoDen K1830 - User Manual

NeoDen K1830
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NeoDen K1830
High Speed Pick and Place Machine
User Manual
Model K1830 High Speed Pick and Place Machine
Version V1.0
1
Zhejiang NeoDen Technology Co.,Ltd.
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Summary

Equipment Installation and Precautions

Machine Dimensions

Details the physical dimensions and specifications of the machine.

Machine Structure and Working Area

Identifies key components, ports, and the layout of the machine's working area.

Important Notices and Operation Flow

Provides critical warnings and illustrates the machine's startup, production, and shutdown process.

Programming File Creation Flow Chart

Outlines the procedural steps for creating a programming file for the machine.

PCB Editing and Configuration

PCB Editing Overview

Explains how to manage and edit PCB files, including import/export operations.

PCB Forward Settings

Details settings related to PCB feeding and orientation, including mag fixture.

PCB Eject and Forward Position Settings

Configures PCB ejection and forward position settings for accurate placement.

Panelized PCB and Coordinate Information

Panelized PCB Editing

Covers editing for panelized PCBs, including origin and coordinate settings.

PCB Angle Adjustment

Explains PCB angle detection and manual adjustment for mounting accuracy.

Coordinate Information and Mark Setting

Covers setting and managing coordinate data and PCB mark points for placement.

Component List Setting

Covers displaying and managing component information and mounting order.

Feeder and Nozzle Configuration

Feeder Setting Interface Functions

Describes the interface for assigning feeders, nozzles, and managing footprint libraries.

Feeder Setting Details

Details how to set up feeders, including IC tray feeder information and basic feeder information.

Nozzle Information

Records which type of nozzle is installed on each nozzle head.

Assembly Interface and System Setup

Assembly Interface

Describes the interface used for the mounting process after file selection.

System Setup Overview

Covers global parameter settings, administrator login, and password changes.

Feeder Position Configuration

Interface for setting pick offset and testing feeding for each feeder.

Component Positions Setup

Sets up component positions relative to cameras and machine parts.

Calibration and Configuration Settings

Camera Calibration Procedures

Covers fiducial and IC camera relative position calibration for nozzles.

Position Settings and Encoder Initialization

Configures various positions and initializes linear encoders.

Nozzle Height and Basic Configuration

Sets nozzle zero height and reviews basic machine configuration parameters.

Manual Test and Initial Trial

Manual Test Functions

Provides an interface to test individual functions of machine parts.

First Trial and Test Procedures

Covers initial testing procedures, including dry runs and production tests.

Component Inspection

Lists inspection items for components, including specification, direction, and polarity.

Continuous SMT Production

Provides notes and guidance for starting continuous SMT production.

Feeder Structure and Maintenance

Feeder Structure Overview

Introduces the structure of the feeder with labeled parts.

Installing Tape and Reel Components

Details the procedure for installing tape and reel components into the feeder.

Incorrect Feeder Installation Samples

Illustrates common mistakes during feeder installation.

Nozzle Selection Guide

Describes the size and types of nozzles available for component placement.

Machine Maintenance and Solder Paste Printing

Measures to Reduce Malfunctions

Focuses on daily maintenance, operator training, and troubleshooting common problems.

Daily and Monthly Inspections

Lists items for daily and monthly inspections of machine components and systems.

Solder Paste Printing Quality

Discusses the importance of solder paste printing quality, defects, and solutions.

NeoDen K1830 Specifications

General IconGeneral
Machine TypePick and Place Machine
Placement Head Quantity8
Placement Speed16000 CPH
Min PCB Size50 mm x 50 mm
Component Range0201
Vision SystemUpward and downward looking cameras
Power SupplyAC 220V, 50/60Hz
Air Pressure0.5 MPa

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