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New Holland ts110 User Manual

New Holland ts110
154 pages
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Published 01-05 Part No. 02982279
ASSEMBLY MANUAL
BOOM ARM MOWER
© 2005 Alamo Group Inc.
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
210-379-1480
Assembly Instruction Manual
New Holland - Cab 2 WD / 4 WD
TS-100A, TS-115A, TS-125A, TS-135A
Tractors equipped with additional options, special equipment, tractor manufacturer modifications,
new tractor models, or Customer alterations may prevent this Mount Kit from being properly
mounted to the tractor. Alamo Group is not responsible for modifications to the MountKit to
accommodate these differences.

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New Holland ts110 Specifications

General IconGeneral
Engine Power110 hp
Cylinders6
PTO Speed540/1000 RPM
Hydraulics TypeOpen center
Engine TypeDiesel
Hydraulic Remotes3
Hydraulic Flow18.5 gpm
Hydraulic Pump Flow18.5 gpm

Summary

TO THE OWNER/OPERATOR/DEALER

BEFORE YOU START!!

Crucial pre-operation instructions and safety checks before using the implement.

SECTION 1: MODEL SPECIFICATIONS

MAVERICK BOOM SPECIFICATIONS

Details on the specifications of the Maverick boom models, including reach and weight.

SPECIFICATIONS - MAVERICK

READ THIS BEFORE BEGINNING ASSEMBLY, REPAIRS OR TESTING:

Critical warnings and precautions regarding the Maverick's computerized electronics.

1. CUTTING CIRCUIT SPECIFICATIONS

Detailed technical specifications for the cutting circuit, including pump speed, motor, and cutter diameter.

2. BOOM SPECIFICATIONS

Technical data related to the boom's reach, frame construction, pins, and weight.

HYDRAULIC CYLINDER PRESSURE RATES:

Specifies pressure rates, repair specs, and part numbers for various hydraulic cylinders.

7. VALVE SPECIFICATIONS

Describes the type, construction, and controller of the directional control valve.

10. Special Torque Specifications (Rotary Heads)

Lists specific torque values for rotary head components and fasteners.

3. FILTRATION

Information on the hydraulic system's filtration components, maintenance intervals, and monitoring.

8. Valve Spool Functions & Spec's (Boom Feature)

Details valve spool functions, pressure ratings, and cylinder cycle times.

11. TORQUE VALUES - BOLTS:

Provides general bolt torque specifications based on diameter, grade, and material.

4. HYDROSTATIC PUMP SPEC'S

Technical details for the hydrostatic pump circuits for cutter head and boom, including type and flow rate.

SECTION 2: TRACTOR PREPARATIONS

TRACTOR PREPERATIONS

Outlines necessary preparations for the tractor before mounting the implement.

General Information / Installation Requirements

LEVELING TRACTOR:

Instructions on ensuring the tractor is properly leveled before assembly begins.

SAFETY WARNINGS

Critical safety warnings covering PPE, component handling, hydraulic systems, and tire safety.

TRACTOR PREPARATION (FIGURE 1 & 2)

Specific steps for preparing the tractor's rear wheels and front axle for mounting.

WARNING DO NOT WELD On This Unit During or After Installation:

A critical warning against welding near electronic components without proper precautions.

SECTION 3: PUMP & DRIVESHAFT INSTALLATION

Pump / Drive Assembly Instructions

Instructions for installing the pump, drive components, and hydraulic tank.

Pump / Drive Assembly Instructions

Installing Pump Drive Components:

Steps for installing the pump drive components, including pulley adapter and driveshaft.

SECTION 4: HYDRAULIC TANK & CONTROL VALVE INSTALLATION

Hydraulic Tank & Control Valve Installation

Instructions for installing the hydraulic tank and control valve assembly.

Hydraulic Tank & Control Valve Installation

Install Hydraulic Tank to Front of Tractor:

Steps for mounting the hydraulic tank and control valve assembly to the tractor.

Hose Connections To Pump And Hyd Tank:

Detailed guide for connecting hydraulic hoses between the tank, pump, and valve.

Hydraulic Tank Hose Routing

Directional Control Valve Fittings

HYDRAULIC LOCK VALVE: (Head Tilt Function)

Explains the function and operation of the hydraulic lock valve for head tilt.

HYDRAULIC HOSE CODES AT VALVE

Battery Holder Relocation:

Exhaust / Muffler Relocation:

Fuel Tank Replacement:

Frame Installation

Under Mount Frame Asy:

Details regarding the components and installation of the under-mount frame assembly.

Counter Weight Installation (CWT)

Procedures for installing counterweights for boom balance and stability.

Turret Assembly Installation 24 & 30 Foot Boom:

Detailed steps for mounting the turret assembly onto the tractor frame.

Frame Installation:

2. Install Frame Components.

Step-by-step guide for installing the frame components onto the tractor.

Front Axle Stabilizer Installation - 30 FT Model (Standard)

1. Install Front Axle Stabilizer Kit (Kit P/N 02981895).

Guide for installing the front axle stabilizer kit, including bracket and cylinder placement.

SECTION 6: OPTIONAL RH LEXAN DOOR INSTALLATION

Optional RH Lexan Door Installation

Instructions for installing the optional right-hand Lexan door.

Optional Lexan RH Door Kit Installation

SECTION 7: STANDARD WHEEL WEIGHT & AUXILIARY WHEEL WEIGHT INSTALLATION

Standard Wheel Weight & Auxiliary Wheel Weight Installation

Instructions for installing standard and auxiliary wheel weights for stability.

Rear Wheel Counter Weight

Fill Left Rear Wheel with Liquid:

Guidance on filling the left rear wheel with a calcium chloride/water mixture for added weight.

Installing Wheel Weight

Detailed steps for installing the 1400 lb wheel weight onto the tractor's rear wheel.

Auxiliary Rear Wheel Counter Weight

SECTION 8: JOYSTICK - WIRE HARNESS & VALVE INSTALLATION

Joystick - Wire Harness & Valve Installation

Covers the installation of the joystick, wire harness, and associated valves.

Joystick / Electrical Mounting

Installing Wiring Harness and Joystick:

Steps for preparing the tractor cab and installing the main wiring harness and joystick.

Interior XS Module & Display Control Box

Exterior Wire Harness Schematic P/N 02981375A

Maverick Sensor Connections:

Details on connecting various sensors like temperature, filter switches, and fan control.

SECTION 9: BOOM & HEAD INSTALLATION

Boom & Head Installation

Instructions for installing the main boom assembly and the mower head.

Boom / Head Installation

Boom Installation / Boom Hoses:

Steps for assembling the boom sections, connecting hoses, and mounting the turret.

Boom / Valve Hydraulic Schematic

6 Spool Control Valve

Diagram illustrating the hydraulic connections for the six-spool control valve.

Diverter Valve

Diagram showing the hydraulic connections for the diverter valve.

SECTION 10: FILL OIL TANK & ELECTRONIC CONTROLS SETTING

Fill Oil Tank & Electronic Controls Setting

Covers procedures for filling the hydraulic oil tank and setting electronic controls.

Hydraulic Oil Installation 2 WD & 4 WD

Hydraulic Tank Filling:

Essential steps for filling the hydraulic tank with the correct type and cleanliness of oil.

Prime Hydraulic Pump:

Critical procedure for priming the hydraulic pump before unit operation.

CONTROL VALVE - BOOM & MOTOR CONTROL

Maverick Boom and Motor Control Circuits:

Overview of the boom and motor control system, including electronic and hydraulic aspects.

CONTROL VALVE - BOOM CONTROL

Maverick Boom Control System:

Explains the load-sensing electronic over hydraulic system for boom control.

Maverick Mower Head Circuit:

Details the operation of the mower head motor circuit via the control display.

CONTROL VALVE - ELECTRONIC NETWORK

Maverick Electronic Network: (Figure 8)

Describes the electronic network components and their role in system control.

CONTROL VALVE - INSTRUMENTATION

Maverick Instrumentation:

Identifies and explains the function of various sensors used in the Maverick Boom.

Maverick Operator Interface :

Guide to using the MDM display control box for setting parameters and operating the unit.

Cylinder Supply Pump Pressure Adjust (If Needed):

Procedure for adjusting the cylinder supply pump pressure if the boom does not lift correctly.

CONTROL VALVE - JOYSTICK

JOYSTICK FUNCTIONS: (Figure 18)

Explains how to operate the boom and head functions using the joystick controls.

Adjust Boom Swing Stop

Boom Swing Adjustment:

Instructions for adjusting the boom swing stop to prevent damage to the tractor cab.

SECTION 11: MOUNTING SPECIFICATIONS

Mounting Specifications

Lists technical specifications and requirements for mounting the Maverick Boom to specific tractor models.

Mounting Specifications

SECTION 12: PRE-DELIVERY INSPECTION CHECKLIST

PRE-DELIVERY INSPECTION CHECKLIST

A checklist for performing pre-delivery inspections to ensure proper assembly and function.

MAVERICK PRE-DELIVERY INSPECTION CHECKLIST

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