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New Holland TS-115A User Manual

New Holland TS-115A
154 pages
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Published 01-05 Part No. 02982279
ASSEMBLY MANUAL
BOOM ARM MOWER
© 2005 Alamo Group Inc.
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
210-379-1480
Assembly Instruction Manual
New Holland - Cab 2 WD / 4 WD
TS-100A, TS-115A, TS-125A, TS-135A
Tractors equipped with additional options, special equipment, tractor manufacturer modifications,
new tractor models, or Customer alterations may prevent this Mount Kit from being properly
mounted to the tractor. Alamo Group is not responsible for modifications to the MountKit to
accommodate these differences.
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New Holland TS-115A Specifications

General IconGeneral
Engine Power115 hp
Cylinders6
Displacement6.7L
PTO Speed540/1000 rpm
Hydraulic Flow18.5 gpm
Rated RPM2200
Rear tire size18.4 R34
FuelDiesel
TypeAgricultural Tractor

Summary

ASSEMBLY MANUAL

Assembly Instruction Manual New Holland - Cab 2 WD / 4 WD TS-100A, TS-115A, TS-125A, TS-135A

Provides assembly instructions for the Maverick Boom Arm Mower on specified New Holland tractor models.

Section 1 - SPECIFICATIONS - MAVERICK

READ THIS BEFORE BEGINNING ASSEMBLY, REPAIRS OR TESTING:

Crucial safety and handling precautions for the Maverick unit, especially regarding electronics.

Section 2 - Tractor Preperations

WARNING! Disconnect the negative lead (ground) from the battery terminal...

Safety warning to disconnect the battery terminal before working on electrical systems.

WARNING! Before attempting to assemble the mower to the tractor...

Safety warning regarding the use of overhead cranes and proper lifting procedures.

WARNING! Wear personal protective equipment...

Specifies required personal protective equipment (PPE) for safe assembly operations.

WARNING! Before attempting to assemble ensure that the tractor engine is off...

Safety instructions to ensure the tractor engine is off and secured before assembly.

WARNING! Securely block up and support the tractor...

Critical safety warning about properly blocking and supporting the tractor before moving tires.

WARNING! Many components of this mower are very heavy...

Safety advice on handling heavy mower components using appropriate equipment.

WARNING! Use extreme care when moving, handling or adjusting the tractor tires.

Safety precautions for handling heavy tractor tires to prevent injury.

WARNING! The hydraulic oil is under high pressure...

Warning about the dangers of high-pressure hydraulic oil leaks and proper leak checking.

TRACTOR PREPARATION (FIGURE 1 & 2)

Details on preparing the tractor by adjusting wheel spacing and removing specific components.

WARNING DO NOT WELD On This Unit During or After Installation:

Critical warning against welding near electronic components without proper precautions.

Section 3 - Pump & Driveshaft Installation

Pump & Driveshaft Installation

Instructions for installing the pump and driveshaft assembly onto the tractor.

Installing Pump, Pump Drive Components and Hydraulic Tank:

Covers the installation of pump drive components, the pump assembly, and the hydraulic tank.

Install Shaft Half of Driveline with Flange Yoke.

Instructions for installing the driveshaft half with the flange yoke, ensuring proper timing.

Installing Driveline Half to Pump :

Instructions for connecting the driveline half to the pump, ensuring correct timing and alignment.

Installing Pump to Pump Mount Weldment :

Steps for installing the pump onto its mount weldment, including alignment and tightening.

Section 4 - Hydraulic Tank & Control Valve Installation

Hydraulic Tank & Control Valve Installation

Instructions for installing the hydraulic tank and the control valve assembly.

Install Hydraulic Tank to Front of Tractor:

Steps for mounting the hydraulic tank and control valve assembly to the front of the tractor.

Install Hyd. Tank & Control Valve Asy.

Procedure for lifting and mounting the assembled hydraulic tank and control valve.

Section 5 - Battery Modification

Main Frame Installation

Steps for installing the main frame components that connect the boom assembly to the tractor.

Battery Holder Relocation:

Explains the need to relocate the battery holder and the kit provided for this purpose.

Exhaust / Muffler Relocation:

Procedure for relocating the tractor's exhaust system to ensure clearance.

Fuel Tank Replacement:

Instructions for replacing the tractor's fuel tank and its associated components.

Frame Installation

General overview and preparatory steps for installing the under-mount frame assembly.

Under Mount Frame Asy

Diagram showing the components of the under-mount frame assembly and their labels.

Install Frame Components.

Instructions for installing the frame components, emphasizing correct orientation and bolt usage.

Install Rear Frame Mount Rails.

Steps for installing the left and right rear frame mount rails, including stabilizer bracket connections.

Install Front Frame Mount Rails.

Instructions for installing the left and right front frame mount rails, noting their orientation.

Install Center Frame Weldment.

Procedure for installing the center frame weldment, ensuring correct bolt usage and washer placement.

Install Boom Rest Weldment.

Instructions for installing the boom rest weldment, noting differences for 24ft and 30ft booms.

Counter Weight Installation 24 & 30 Foot Boom:

Details on installing counterweights for both 24-foot and 30-foot boom models for stability.

Turret Assembly Installation 24 & 30 Foot Boom:

Instructions for installing the turret assembly onto the tractor's frame.

Front Axle Stabilizer Installation - 30 FT Model (Standard)

Instructions for installing the front axle stabilizer kit, including bracket and cylinder connections.

Section 6 - Optional RH Lexan Door Installation

Optional RH Lexan Door Installation

Instructions for installing the optional right-hand Lexan door onto the tractor cab.

Remove & Dis-Assembly of Factory Stock Glass Door.

Steps for safely removing the factory glass door and its components.

Install new door, make certain all rubber pads are in place...

Final steps for installing the new Lexan door, including hinge alignment and tightening.

Section 7 - Standard Wheel Weight & Auxiliary Wheel Weight Installation

Rear Wheel Counter Weight

Instructions for filling the left rear tractor wheel with a liquid mixture for added weight.

Installing Wheel Weight

Steps for installing the 1400 lb wheel weight onto the tractor's rear wheel.

Installing Auxiliary Wheel Weight Kit.

Instructions for installing the auxiliary wheel weight kit, consisting of three steel plates.

Section 8 - Joystick - Wire Harness & Valve Installation

Joystick / Electrical Mounting

Covers the initial steps for installing the wiring harness and joystick assembly.

Installing Wiring Harness and Joystick:

Covers the initial steps for installing the wiring harness and joystick assembly.

Installing Seat Replacement Arm Rest:

Procedure for replacing the factory arm rest with a specialized mount for controls.

Wire Exterior & Interior Harness Schematic.

Guidance on using wiring harness schematics to connect interior and exterior harnesses.

Interior Wire Harness Schematic P/N 02981375B

Schematic showing connections for CAN modules, display, and E-Stop switch.

Exterior Wire Harness Schematic P/N 02981375A

Schematic detailing the exterior wire harness connections to various tractor and implement components.

Section 9 - Boom & Head Installation

Boom & Head Installation

Instructions for installing the boom and mower head assembly onto the tractor.

Boom Installation / Boom Hoses:

Details on connecting boom hoses to the turret assembly and routing them.

Boom Lift Cylinder.

Instructions for connecting the boom lift cylinder and its hoses.

Lower Boom onto Turret Assembly.

Steps for lowering the boom onto the turret assembly and securing it with mounting pins.

Connect lower end of Lift Cylinder.

Procedure for connecting the lower end of the lift cylinder to the boom mount.

Connect Head to Boom.

Instructions for connecting the mower head to the boom using mounting pins.

Connect Hose From Boom to Control Valve.

Instructions for connecting cylinder hoses from the boom to the tractor's control valve and diverter valve.

Boom / Valve Hydraulic Schematic

Diagram illustrating the hydraulic schematic for the boom and control valve connections.

Routing Cylinder Hoses from Boom to Valve

Detailed instructions on routing cylinder hoses from the boom to the control valve and diverter valve.

Routing Boom Hoses to Pump

Instructions for routing boom hoses to the tractor's pump, including specific hose details.

Pump Hose Routing at Tank.

Guidance on routing pump hoses at the tank, referring to figures for correct locations.

Hydraulic Tank Hose Routing

Diagram illustrating the correct routing of hydraulic hoses for the tank connections.

MOTOR & BOOM PUMP - HOSE ROUTING

List and description of hoses connecting the motor and boom pump.

Section 10 - Fill Oil Tank & Electronic Controls Setting

Fill Oil Tank

Instructions for filling the hydraulic oil tank with the correct type and grade of oil.

Electronic Controls Setting

Procedure for setting up and configuring the electronic control system for the boom and mower.

Section 12 - PRE-DELIVERY INSPECTION CHECKLIST

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