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New Holland TS-100A User Manual

New Holland TS-100A
154 pages
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Published 01-05 Part No. 02982279
ASSEMBLY MANUAL
BOOM ARM MOWER
© 2005 Alamo Group Inc.
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
210-379-1480
Assembly Instruction Manual
New Holland - Cab 2 WD / 4 WD
TS-100A, TS-115A, TS-125A, TS-135A
Tractors equipped with additional options, special equipment, tractor manufacturer modifications,
new tractor models, or Customer alterations may prevent this Mount Kit from being properly
mounted to the tractor. Alamo Group is not responsible for modifications to the MountKit to
accommodate these differences.
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New Holland TS-100A Specifications

General IconGeneral
BrandNew Holland
ModelTS-100A
CategoryTractor
LanguageEnglish

Summary

TO THE OWNER/OPERATOR/DEALER

BEFORE YOU START!!

Read safety messages and observe rules of safety and common sense before operating.

Section 1 Model Specifications

SPECIFICATIONS - MAVERICK READ THIS BEFORE BEGINNING ASSEMBLY, REPAIRS OR TESTING

Critical safety instructions for handling electronic components during assembly or repairs.

HYDRAULIC CYLINDER PRESSURE RATES

Specifies the pressure rates for various hydraulic cylinders used in the unit.

VALVE SPECIFICATIONS

Details the type, construction, and porting of the directional control valve.

Valve Spool Functions & Spec's (Boom Feature)

Describes the functions and specifications of the valve spools for boom operation.

Section 2 Tractor Preparations

TRACTOR PREPARATION (FIGURE 1 & 2)

Specific steps for preparing the tractor, including tire spacing and ROPS removal.

Section 3 Pump & Driveshaft Installation

Pump / Drive Assembly Instructions

Detailed instructions for installing the pump, drive components, and hydraulic tank.

Installing Pump, Pump Drive Components and Hydraulic Tank:

Covers the installation of pump drive components, assembly, and the hydraulic tank.

Installing Pulley Adapter:

Steps for installing the pulley adapter onto the tractor's crankshaft pulley.

Installing Driveline Half to Pump :

Procedure for connecting the driveline half to the pump.

Installing Pump to Pump Mount Weldment :

Instructions for attaching the pump to its mounting weldment.

Section 4 Hydraulic Tank & Control Valve Installation

Hydraulic Tank & Control Valve Installation

Covers the installation of the hydraulic tank and control valve assembly.

Install Hydraulic Tank to Front of Tractor:

Detailed steps for mounting the hydraulic tank and control valve assembly.

Directional Control Valve Fittings

Identification and location of fittings on the directional control valve.

HYDRAULIC LOCK VALVE: (Head Tilt Function)

Description and function of the hydraulic lock valve for head tilt.

Section 5 Battery Modification, Exhaust Modification, Fuel Tank Modification, Main Frame Installation

Frame Installation:

General instructions for installing the main frame components.

Under Mount Frame Asy:

Detailed steps for assembling the under-mount frame structure.

Install Center Frame Weldment.

Instructions for installing the center frame weldment.

Install Boom Rest Weldment.

Steps for installing the boom rest weldment.

Counter Weight Installation 24 & 30 Foot Boom:

Procedures for installing counterweights on the boom.

Turret Assembly Installation 24 & 30 Foot Boom:

Steps for installing the turret assembly onto the frame.

Section 8 Joystick - Wire Harness & Valve Installation

Joystick / Electrical Mounting

Instructions for installing the joystick and associated wiring.

Installing Wiring Harness and Joystick:

Detailed steps for routing and installing the wiring harness and joystick.

Section 9 Boom & Head Installation

Boom & Head Installation

Detailed instructions for assembling the boom and head components.

Boom Installation / Boom Hoses:

Steps for installing the boom and connecting its hydraulic hoses.

Lower Boom onto Turret Assembly.

Procedure for lowering and mounting the boom onto the turret assembly.

Connect lower end of Lift Cylinder.

Instructions for connecting the lift cylinder's lower end.

HYDRAULIC HOSE CODES AT VALVE

Codes and descriptions for hydraulic hoses connected to the valve.

Routing Boom Hoses to Pump

Instructions for routing boom hoses to the tractor's pump.

Pump Hose Routing at Tank.

Guidance on routing pump hoses at the hydraulic tank.

Section 10 Fill Oil Tank, Electronic Controls Setting

Fill Oil Tank

Instructions for filling the hydraulic oil tank with the correct oil.

Electronic Controls Setting

Guidance on setting electronic controls for system operation.

Hydraulic Tank Filling:

Detailed steps and requirements for filling the hydraulic tank with oil.

Prime Hydraulic Pump:

Crucial procedure for priming the hydraulic pump before operation.

Maverick Boom and Motor Control Circuits:

Overview of the boom and motor control systems and their circuits.

Maverick Boom Control System:

Explanation of how the boom control system operates.

Maverick Mower Head Circuit:

Details on the operation of the mower head circuit.

Maverick Electronic Network:

Information on the electronic network components and their function.

Maverick Instrumentation:

Overview of the sensors used for system instrumentation.

Maverick Operator Interface :

Instructions on using the operator interface for system setup and control.

Executing Set-Up

Step-by-step guide to executing the system setup procedure.

JOYSTICK FUNCTIONS: (Figure 18)

Explanation of the joystick functions and how to operate the controls.

Adjust Boom Swing Stop

Critical procedure for adjusting the boom swing stop mechanism.

Boom Swing Adjustment:

Detailed steps for performing the boom swing adjustment.

Section 11 Mounting Specifications

Mounting Specifications

Key specifications and requirements for mounting the unit to the tractor.

Mounting Component ID - Under Mnt Frame Asy 24’/30’

Identification of under-mount frame assembly parts.

Section 12 PRE-DELIVERY INSPECTION CHECKLIST

PRE-DELIVERY INSPECTION CHECKLIST

A checklist of items to verify before operating the unit.

Pre-Operation Inspection:

Checks to be performed before operating the unit.

Tractor Mower Operation Inspection:

Checks to perform during and after initial tractor and mower operation.

Post-Operation Inspection:

Checks to perform after the unit has been operated.

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