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Nexen STC600 - User Manual

Nexen STC600
17 pages
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FORM NO. L-20294-G-0818
1
Tension Control Brakes
STC600 and STC940
AIR CHAMP PRODUCTS

Questions and Answers

  • K
    Kevin LopezAug 4, 2025
    Why does my Nexen Controller Friction Facing squeal or chatter?
    • T
      thompsonbryanAug 5, 2025
      Squealing or chattering in your Nexen Controller's friction facing can occur for a couple of reasons. It might be due to the air pressure being too high; if that's the case, reducing the air pressure should help. Alternatively, the friction facings might be incorrect for the application. If so, you should replace them with the correct facing.
  • X
    xwagnerAug 12, 2025
    What to do if the Nexen Controller fails to engage?
    • H
      halljaimeAug 13, 2025
      If your Nexen Controller fails to engage, it could be because air isn't reaching the STC. Check for a control valve malfunction or low air pressure to resolve this issue.
  • M
    Matthew RodriguezAug 20, 2025
    Why does my Nexen Controller fail to disengage?
    • T
      Tanya BennettAug 20, 2025
      A failure to disengage in your Nexen Controller is often due to unexhausted air. Inspect the control valve for any malfunctions.
  • K
    Kevin AbbottAug 27, 2025
    How to fix wobble or vibration in Nexen Controller?
    • S
      Seth Williams DVMAug 27, 2025
      Wobbling or vibration in the Nexen Controller may be caused by shaft misalignment. Inspect the shaft and realign if necessary.

Summary

General Specifications

General Safety Precautions

Safety Warnings and Cautions

Consolidates safety advice including pinch points, guarding, and temperature limits.

Installation

Installation Procedure

Step-by-step guide for mounting the STC unit onto the machine shaft.

Lubrication

Lubricator Drip Rate Settings

Procedure for setting drip rate on Nexen supplied lubricators for optimal air supply.

Air Connections

Air Supply Scheme and Plumbing

Details common air supply schemes and two methods for plumbing air lines to the STC unit.

Operation

Operational Limits and Safety

Outlines maximum operating speeds, facing material life, temperature limits, and guarding requirements.

Troubleshooting

Common Issues and Solutions

Table listing symptoms like failure to engage/disengage, squeal, and wobble with probable causes and solutions.

Friction Facing Replacement

Step-by-step Replacement Guide

Detailed instructions for removing and installing new friction facings, including torque specifications.

Parts Replacement

Disassembly Procedure

Steps for disassembling the STC unit, including diaphragm and O-ring replacement.

Ball Bearing Replacement

Instructions for pressing out old and pressing in new ball bearings for the STC.

Pilot Bearing and Facing Replacement (STC600)

Guide for replacing pilot bearings and friction facing specific to the STC600 model.

Pilot Bearing and Facing Replacement (STC940)

Guide for replacing pilot bearings and friction facing specific to the STC940 model.

Reassembly Procedure

Steps for reassembling the STC unit after parts replacement, including torque settings.

Replacement Parts List

STC600 Parts Identification

Lists and identifies all replaceable parts for the STC600 model with item numbers and quantities.

STC940 Parts Identification

Lists and identifies all replaceable parts for the STC940 model with item numbers and quantities.

Warranty

Warranty Terms and Limitations

Details the product warranty period, exclusive remedies, liability limitations, and inspection clauses.

Nexen STC600 Specifications

General IconGeneral
ManufacturerNexen
CategoryController
Input Voltage24 VDC
Protection ClassIP20
CommunicationEtherCAT
Motion ProfileElectronic Cam, Gearing
Operating Temperature0°C to 50°C

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