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nifty 120T - User Manual

nifty 120T
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P14927/001
P14926/001
2
1012 11
3 6 74 5 8 91
1) Cage/Platform
2) Cage Controls
3) Ground Controls – Buttons
4) Ground Controls - Levers
5) Manual Hand Pump
6) Lower Boom
7) Upper Boom
8) Stabiliser Controls
9) Handbrake
10) Tow Coupling
11) Jockey Wheel
12) Mains Power Input
Ground Controls
Nifty 120T (12043)
Ground Control Levers Cage Control Levers
Cage Controls
Emergency
Stop
Cage Overload
Cage
Overload
Keyswitch
Tilt
Warning
Green
(Power)
Emergency Stop
Green (Power)
Keyswitch
Lower
Boom
Upper
Boom
Slew Lower
Boom
Tele
Boom
Cage
Levelling
Upper
Boom
Slew
Push and hold green power button
Select lever for desired boom function
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Summary

Daily Safety Checks

Labels and Manuals Check

Verify all labels, placards, and the operating and safety manual are present and legible.

Structure Inspection

Check chassis, booms, platform, welds, guards, brakes, wheels, tyres, and outriggers for damage.

Warnings and Switches Verification

Inspect platform load sensor, tilt sensor, horn, limit switches, micro switches, lights, and beacons.

Controls Functionality Test

Ensure all operating, emergency, and manual descent controls function correctly in a safe area.

Hoses and Wiring Check

Inspect hydraulic, fuel, air systems, and electrical cables for damage or leaks.

Power Systems Assessment

Check batteries, engine oil, and coolant levels and condition for proper operation.

Personal Protective Equipment (PPE) Check

Ensure safety harnesses, lanyards, and hard hats are in good condition and fit for purpose.

Setting Up Procedure

Positioning the Niftylift

Position on firm ground, considering boom movement and avoiding overhead obstructions.

Handbrake and Wheel Chocks

Apply handbrake, chock wheels, and cordon off the area with cones, barriers, and flags.

Machine Levelling with Outriggers

Use outriggers to level the machine, accommodating slopes up to 12 degrees.

Ground Load Capacity and Level Check

Do not use if ground capacity is doubtful; ensure base is within three degrees of level.

Release Boom Travelling Clamp

Release the boom travelling clamp before proceeding with setup.

Emergency Stops Verification

Ensure all red emergency stops are disengaged (pulled out) before operation.

Ground Control Station Activation

Turn key switch to 'ON' at ground controls and press/hold power lever for hydraulics.

Outrigger Deployment and Weight Distribution

Lower outriggers to a firm surface, ensuring equal weight distribution and clear wheels.

Base Levelling Confirmation

Check base levelness using the spirit level adjacent to the outrigger control station.

Ground Boom Operation

Booms can be operated from ground controls by holding the green power button.

Boom Stowage Before Outrigger Adjustment

Always lower booms fully before adjusting, raising, retracting, or moving outriggers.

Ground and Platform Controls

Pre-Operation Area Scan

Check area below and around the platform for obstructions or hazards before operating.

Emergency Stops Check

Ensure all red emergency stops are disengaged before commencing any function.

Key Switch Operation

Turn key switch to 'ON' at ground control, or transfer key to platform control station.

Power Button Activation

Push and hold the green power button to enable boom functions.

Boom Function Execution

Select required boom function and operate hand levers according to the manual.

Post-Use Shutdown Procedure

Stow machine, raise/stow outriggers, turn key to 'OFF', remove key, and chock wheels.

Emergency Controls and Procedures

Incapacitated Operator Procedure

Lower platform using ground controls if the operator becomes incapacitated.

Machine Failure Lowering

Use the manual hand pump to lower the platform in case of machine failure.

Towing Procedures

Towing Speed and Vehicle Requirements

Observe max towing speed (45 mph) and use a vehicle compliant with road regulations.

Coupling Instructions

Follow steps to safely and securely couple the trailer hitch onto the towing ball.

De-coupling Instructions

Follow steps to safely de-couple the trailer hitch from the towing ball.

Handbrake Operation

Engaging the Handbrake

Pull the handbrake lever upwards and backwards to engage trailer parking brakes.

Disengaging the Handbrake

Depress the ratchet release button and return lever to horizontal to disengage.

Operational Safety Guidelines

Operator Training and Manual Understanding

Ensure operators have read and understood the relevant operating and safety manual.

Machine Inspection for Damage

Thoroughly inspect for damage or deformation; correct all defects before use.

Responsibility for Safe Practices

User is responsible for adhering to good safety practices and following all safety rules.

Daily Visual and Functional Tests

Perform daily visual and functional tests on controls, safety devices, and PPE.

Repair of Malfunctions

Any problems affecting operational safety must be repaired prior to use.

Label and Instruction Legibility

Ensure all warning labels, instructions, and placards are intact and clearly legible.

Prohibition of Alterations

Do not alter, modify, or disable controls, safety devices, or any part of the machine.

Hazardous Area Checks

Check the operational area for hazards like uneven ground, obstructions, or high voltage conductors.

Platform Capacity and Electrical Clearance

Never exceed platform capacity or position within 4.0m of electrical power lines.

PPE and Platform Entry Safety

Use safety belt, lanyard, hardhat; fasten harness and keep feet on platform floor.

Safe Operating Practices

No Artificial Height Extension

Do not use levelling systems or objects to artificially increase platform height or outreach.

Load and Wind Loading Limits

Do not lift overhanging items or objects that increase wind loading on the platform.

Operation from Approved Positions Only

Operate only from approved positions; Niftylift Ltd approval needed for trucks, trailers, etc.

Area Clearance Before Movement

Check area below and around platform before lowering or slewing; use barriers for traffic control.

Prohibition of Stunt Driving

Stunt driving and horseplay on or around the Niftylift are strictly prohibited.

Precaution with Moving Equipment

Take special precautions when other moving equipment is present; use warnings and barricades.

Hazardous Location Classification

User must determine hazard classification for atmospheres/locations; aerial platforms require approval.

Reporting Suspected Malfunctions

Report suspected malfunctions or unsafe conditions immediately; cease operation and seek information.

Prohibition of Jacking or Crane Use

Do not use the boom/platform to jack wheels or use the Niftylift as a crane.

Preventing Entanglement

Care should be taken to prevent ropes, cords, and hoses from becoming entangled.

Battery Charging Safety

Recharge batteries in a well-ventilated area, away from flame or sparks due to explosive hydrogen gas.

Electrolyte Level Check Precautions

Take care when checking electrolyte levels to protect eyes, skin, and clothing from corrosive acid.

Machine Stowage and Key Removal

Always stow booms correctly; NEVER leave keys in the machine when unattended.

Snagged Platform Recovery

Remove personnel before attempting to free a snagged platform using ground controls.

Fueling Safety Precautions

Shut down engine for fueling in a well-ventilated area; fuels are highly flammable.

Fuel Smell Warning

NEVER start the Niftylift if you smell petrol, propane, or diesel fuel.

Protection Against Unauthorized Use

Implement means to protect the machine against use by unauthorized persons.

Prohibition of Stability Alterations

Never remove anything affecting machine stability, such as batteries, covers, or ballast.

nifty 120T Specifications

General IconGeneral
Brandnifty
Model120T
CategoryBoom Lifts
LanguageEnglish

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