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Nordyne O4LD-091A-12-RA User Manual

Nordyne O4LD-091A-12-RA
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Installation, Operation and
Maintenance Manual
Oil Fired Warm Air Furnaces
O4LD-091A-12-RA (Lowboy Model)
O4LD-091A-14-RA-DV (Lowboy Model)
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable liquids or
vapors in the vicinity of this, or any other appliance.
ALL INSTALLATIONS MUST MEET ALL
LOCAL, PROVINCIAL/STATE, AND
FEDERAL CODES WHICH MAY
DIFFER FROM THIS MANUAL
NORDYNE INC.
Read this complete manual before
beginning installation. These instructions
must be kept with the furnace for future
reference.
152B-0909
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Nordyne O4LD-091A-12-RA Specifications

General IconGeneral
BrandNordyne
Model NumberO4LD-091A-12-RA
CategoryFurnace
Blower MotorMulti-Speed
Stages1
Gas TypeNatural Gas
Max Temperature Rise70°F
Min Temperature Rise40°F
Warranty10 Year Heat Exchanger, 1 Year Parts

Summary

Introduction to Oil Fired Furnaces

Furnace Model Identification

Identifies the specific furnace models covered by the manual.

Furnace Description and Specifications

Describes the oil-fired up-flow furnace type and capacity range.

Approved Fuel and Certifications

Specifies CSA listing and approved fuel oil types.

Installation Code Compliance

References Canadian and US installation codes for proper installation.

Heat Loss Calculation Procedures

Heat Loss Calculation Methods

Outlines methods for calculating maximum hourly heat loss for sizing.

Unit Location and Clearance Requirements

Optimal Furnace Placement Guidelines

Discusses placement for ductwork and chimney connection efficiency.

Minimum Installation Clearances

Lists required clearances to combustible materials for safety.

Air Conditioning Application Integration

AC Integration Guidelines

Details proper installation of the furnace with air conditioning systems.

Combustion Air Requirements

Enclosed Space Air Intake

Specifies openings for combustion air in closets or utility rooms.

Tight Construction Air Intake

Addresses combustion air needs in energy-efficient homes.

Chimney Venting Procedures

Flue Pipe Installation Guidelines

Details flue pipe slope, size, and chimney connection requirements.

Venting Through Walls and Codes

Discusses wall penetrations and relevant safety codes.

Barometric Damper Control Functionality

Draft Regulator Installation and Role

Explains the role and installation of the barometric damper for efficiency.

Side Wall Venting System

Sidewall Venting Requirements

Covers sidewall venting, specific burner needs, and air supply.

Combustion Air for Sidewall Vents

Addresses potential infiltration and solutions for sidewall vents.

Fan Timer and Limit Control

Electronic Fan Timer (EFT) Operation

Explains the EFT's role in controlling fan and burner sequences.

Fan Delay Setting Configuration

Details dipswitch settings for fan on/off delay times.

Limit Control Safety Function

Describes the safety function of the high limit control.

Electrical Connections Guide

Wiring Standards and Codes

References CSA, CAN/CSA C22.1, NFPA-70, and local electrical codes.

Dedicated Circuit and Service Switch

Advises on proper electrical circuit installation and service switches.

Furnace Power Requirements

Specifies voltage, phase, frequency, and amperage for the unit.

Humidifier Installation

Humidifier Accessory Guide

Guides on installing humidifiers and power source considerations.

Fuel Piping and Filter Installation

Fuel System Installation Codes

Refers to CAN/CSA B-139 and NFPA No. 31 for fuel piping safety.

Oil Filter and Piping Placement

Advises on oil filter placement and fuel line requirements.

Oil Burner Nozzle Specifications

Nozzle Selection for Firing Rates

Discusses how nozzle choice affects firing rates and efficiency.

Oil Burner Adjustment Procedure

Fuel to Air Ratio Tuning

Explains adjusting air supply for ideal combustion conditions.

Smoke Spot Testing Method

Details using a Bacharach scale for smoke testing.

Burner Electrode Setup

Electrode Positioning for Ignition

Specifies electrode tip alignment for proper ignition and combustion.

Burner Primary (Safety) Control

Primary Control and Cad Cell Function

Explains the role of the burner relay and light-sensing cad cell.

Combustion Chamber Inspection

Chamber Alignment and Condition

Advises checking alignment and condition of the combustion chamber.

Circulating Air Blower Operation

Blower Motor Speed Adjustment

Discusses PSC motor, direct drive, and speed adjustment methods.

Blower Speed Wiring Connections

Explains how to wire blower speed taps and related safety precautions.

Routine Maintenance and Service

Homeowner Maintenance Tasks

Covers air filter inspection/replacement and general furnace checks.

Professional Annual Servicing

Outlines tasks for professional annual servicing by contractors.

Heat Exchanger Cleaning Procedure

Details procedures for cleaning the heat exchanger components.

Blower Motor and Fan Care

Instructions for blower motor lubrication and fan cleaning.

Burner, Venting, and Electrical Checks

Covers annual nozzle/filter replacement and system checks.

Operating Instructions and Procedures

Pre-Lighting System Preparation

Steps to take before attempting to light the furnace.

Furnace Lighting Sequence

Step-by-step guide for igniting and starting the furnace.

Fan Delay Setting Adjustments

How to adjust fan on/off delay settings via dipswitches.

System Temperature Rise Testing

Procedure for measuring and adjusting system temperature rise.

Limit Switch Functionality Test

How to test the operation of the high limit safety switch.

Furnace Shutdown Procedure

Instructions for safely shutting down the furnace.

Appendix A: Burner Set-Up Data

Beckett AF Oil Burner Set-Up

Provides set-up specifications for Beckett AF series oil burners.

Beckett AFII Oil Burner Set-Up

Provides set-up specifications for Beckett AFII series oil burners.

Oil Burner Air Adjustment

Details on adjusting air supply for Beckett AF and AFII burners.

Burner Electrode Adjustment

Specifies electrode gap, position, and distance for proper ignition.

Furnace Start-Up Procedure

Covers warm-up, pressure testing, smoke tests, and draft settings.

Appendix B: Wiring Diagrams

Chimney Vent Burner Wiring Diagram

Electrical diagram for chimney vented models (O4LD-091A-12-RA).

Beckett AF Burner Wiring Diagram

Wiring details for the Beckett AF burner connection.

Direct Vent Burner Wiring Diagram

Electrical diagram for direct vent models (O4LD-091A-14-RA-DV).

Beckett AFII Burner Wiring Diagram

Wiring details for the Beckett AFII burner connection.

Operation of Oil Burner

Pre-Ignition System Setup

Steps before firing: connections, pressure checks, and air bleeding.

Burner Start-Up and Tuning

Procedures for starting, bleeding air, and setting pressure/smoke.

System Temperature Rise Adjustment

How to adjust fan speed based on measured temperature rise.

Limit Switch Functionality Test

Detailed procedure for testing the high limit safety switch operation.

Thermostat Heat Anticipator Adjustment

How to set the thermostat's heat anticipator based on amperage draw.

Appendix C: Control Sequence

Oil Primary Control Sequence

Explains the step-by-step operation of the oil primary control for ignition and running.

Oil Primary Control LED Diagnostics

Normal LED Operation Indicators

Describes the LED behavior during normal burner operation states.

Fault Condition LED Codes

Explains LED flashing for lockout, restricted, and recycle states.

Cad Cell Sensing and Resistance

Relates LED state to flame sensing and ambient light for troubleshooting.

General Troubleshooting Steps

Preliminary Troubleshooting Checks

Initial checks before detailed troubleshooting, including safety and power.

Pre-Control System Checks

Lists essential checks before examining the oil primary control itself.

Troubleshooting: Burner Motor Issues

Motor Not Starting Checks

Verifies limit switches, power, and thermostat for non-starting motor.

Thermostat and Wiring Troubleshooting

Addresses issues related to the thermostat circuit and wiring connections.

Troubleshooting: Burner Lockout

Burner Lockout Troubleshooting

Steps for troubleshooting burner lockout with a flashing indicator light.

Troubleshooting: Cad Cell Issues

Cad Cell Sighting and Shielding

Procedures for checking and correcting cad cell view and light exposure.

Cad Cell Replacement and Testing

Steps for replacing cad cell and testing its functionality.

Cad Cell Bracket Assembly Check

Guidance on checking the cad cell bracket assembly for proper function.

System and General Troubleshooting

Furnace Start-Up Failures

Troubleshooting causes for furnace not starting, like thermostat or power issues.

Intermittent Burner Cut-Out

Addresses issues causing the burner to shut down intermittently.

Specific Furnace Performance Troubleshooting

Oil Burner Sputtering Diagnosis

Troubleshooting electrode, transformer, filter, and pump issues.

Excessive Fuel Oil Consumption Causes

Identifies causes like high temp rise, fan timing, or fuel leaks.

Troubleshooting Excessive Smoke

Addresses combustion air, draft, and heat exchanger soot issues.

Blast Tube Soot Buildup Solutions

Covers blast tube alignment, nozzle angle, and fire pot issues.

Furnace Not Reaching Temperature

Solutions for insufficient airflow, high limit, or undersized nozzle.

Uneven Home Heating Diagnosis

Addresses thermostat location and heat distribution problems.

Supply Air Temperature Troubleshooting

Supply Air Temperature Too Hot

Solutions for blocked filters, insufficient airflow, or excess airflow.

Supply Air Temperature Too Cool

Addresses duct losses and fan 'fan on' setting issues.

Cool Supply Air During Start-Up

Discusses fan 'fan off' delay settings for initial cool air.

Final Check Out and Homeowner Information

Safety and Electrical System Verification

Ensures safety devices and connections are set and secure.

Essential Homeowner Information

Key information for the homeowner on operation, maintenance, and service.

Parts Listing and Identification

Lowboy Model Parts List

Lists replacement parts with reference numbers and part numbers.

Beckett AF Burner Assembly Parts

Specific parts for the Beckett AF oil burner assembly.

Blower Assembly Components

Lists components for the direct drive blower assembly.

Beckett AFII Burner Assembly Parts

Specific parts for the Beckett AFII oil burner assembly.

Manufacturer Notes and Contact

General Notes and Manufacturer Information

Contains general notes and the manufacturer's contact details.

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