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Noritz NRC661-OD - User Manual

Noritz NRC661-OD
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NORITZ America Corporation
Gas Water Heater
NR501-OD
NR662-OD
NRC661 (-DV, -OD)
NRC711 (-DV,-OD)
Service Manual
Refer to this manual whenever performing service or
maintenance on this appliance.
This manual will be used for service technician training seminars.
The specifications and descriptions in this manual may be
changed without prior notice.
For further assistance, contact Noritz Technical Support at
1-866-766-7489.
Do not short circuit any safety device on
this appliance
Rev: Dec, 2013
Contents
Important Safety Information .................................................................................................... 2
1. Specications/Performance Table ....................................................................................... 3
2. Dimensions ......................................................................................................................... 9
3. Components ....................................................................................................................... 12
4. Operating Principle ............................................................................................................. 16
5. Operation Flow Chart .......................................................................................................... 19
6. Wiring Diagram ................................................................................................................... 25
7. Troubleshooting .................................................................................................................. 28
Error Codes and Checkpoints ......................................................................................... 28
Circuit board checkpoints ................................................................................................ 29
• Error Code Diagnostic Flow Charts .............................................................................. 31
Displaying Maintenance Monitors ................................................................................... 59
Maintenance Monitor List ................................................................................................ 60
Circuit Board Replacement ............................................................................................. 61
When Changing the Fan Motor ....................................................................................... 63
Gas Line Requirements ................................................................................................... 64
• Manifold Gas Pressure Adjustment ................................................................................. 67
Water Treatment ............................................................................................................. 73
• Periodic lnspection ......................................................................................................... 68
• Periodic Maintenance ..................................................................................................... 69
Changing Default Temperature Setting ........................................................................... 75
8. Installation Check .............................................................................................................. 79
KS-11-0004
Preventing Freeze Damage .................................................................................................. 76

Table of Contents

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Summary

Important Safety Information

Safety Tips for Service

Guidelines for safe and proper service procedures, including protective gear and tool usage.

Specifications and Performance

Dimensions

Components Overview

Operating Principle

How to Use the Unit

Freeze Prevention Control

Wiring Diagrams

NR501;NR662 Wiring Diagram

Detailed wiring diagram for NR501-OD and NR662-OD models.

Circuit Board Block Diagram

Block diagram of the circuit board connections.

NRC661 Wiring Diagram

Detailed wiring diagram for NRC661 models.

NRC711 Wiring Diagram

Detailed wiring diagram for NRC711 models.

Troubleshooting

Error Codes and Checkpoints

List of error codes, descriptions, diagnosis points, and remarks.

Circuit Board Checkpoints

Table of normal values for checking circuit board components.

No Error Code Troubleshooting

Troubleshooting steps for issues without specific error codes.

Error Code Displayed

11 Ignition Failure

Troubleshooting steps for ignition failure error code 11.

Error Codes 121, 122

Troubleshooting for flame detection errors 121 and 122.

Error Codes 161, 162, 163

Troubleshooting for abnormally high output temperature errors.

Error Codes 51, 511

Troubleshooting for gas solenoid valve failure errors.

Error Codes 611, 612, 614

Troubleshooting for fan motor abnormality errors.

Error Codes 70, 71, 72

Troubleshooting for circuit board and flame rod errors.

Error Codes 90, 901, 902, 903, 908

Troubleshooting for airflow and combustion abnormality errors.

Troubleshooting Scale Build-up

Case 1: Water Leak

Diagnosing and addressing water leaks potentially caused by scale build-up.

Case 2: No Hot Water

Troubleshooting steps when hot water is not delivered due to scale build-up.

Procedure for Flushing the Heat Exchanger

Circuit Board Replacement Procedure

Data Transfer Procedure

Steps for transferring data from an old circuit board to a new one.

Fan Motor Replacement

Gas Requirements

Manifold Gas Pressure Adjustment

Water Treatment

Adjusting Set Temperature

Preventing Damage from Freezing

Freezing-1 Precautions

Measures to prevent freezing damage in normal and cold conditions.

Summary

Important Safety Information

Safety Tips for Service

Guidelines for safe and proper service procedures, including protective gear and tool usage.

Specifications and Performance

Dimensions

Components Overview

Operating Principle

How to Use the Unit

Freeze Prevention Control

Wiring Diagrams

NR501;NR662 Wiring Diagram

Detailed wiring diagram for NR501-OD and NR662-OD models.

Circuit Board Block Diagram

Block diagram of the circuit board connections.

NRC661 Wiring Diagram

Detailed wiring diagram for NRC661 models.

NRC711 Wiring Diagram

Detailed wiring diagram for NRC711 models.

Troubleshooting

Error Codes and Checkpoints

List of error codes, descriptions, diagnosis points, and remarks.

Circuit Board Checkpoints

Table of normal values for checking circuit board components.

No Error Code Troubleshooting

Troubleshooting steps for issues without specific error codes.

Error Code Displayed

11 Ignition Failure

Troubleshooting steps for ignition failure error code 11.

Error Codes 121, 122

Troubleshooting for flame detection errors 121 and 122.

Error Codes 161, 162, 163

Troubleshooting for abnormally high output temperature errors.

Error Codes 51, 511

Troubleshooting for gas solenoid valve failure errors.

Error Codes 611, 612, 614

Troubleshooting for fan motor abnormality errors.

Error Codes 70, 71, 72

Troubleshooting for circuit board and flame rod errors.

Error Codes 90, 901, 902, 903, 908

Troubleshooting for airflow and combustion abnormality errors.

Troubleshooting Scale Build-up

Case 1: Water Leak

Diagnosing and addressing water leaks potentially caused by scale build-up.

Case 2: No Hot Water

Troubleshooting steps when hot water is not delivered due to scale build-up.

Procedure for Flushing the Heat Exchanger

Circuit Board Replacement Procedure

Data Transfer Procedure

Steps for transferring data from an old circuit board to a new one.

Fan Motor Replacement

Gas Requirements

Manifold Gas Pressure Adjustment

Water Treatment

Adjusting Set Temperature

Preventing Damage from Freezing

Freezing-1 Precautions

Measures to prevent freezing damage in normal and cold conditions.

Noritz NRC661-OD Specifications

General IconGeneral
CategoryWater Heater
TypeTankless
Fuel TypeNatural Gas
Heating Capacity6.6 GPM
Energy Factor0.82
Vent TypeDirect Vent
GPM @ 35°F Rise6.6 GPM
Minimum BTU Input15, 000 BTU
Vent Diameter3 inches
Ignition TypeElectronic
Warranty12-Year Limited on Heat Exchanger, 5-Year Limited on Parts, 1-Year Limited on Labor

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