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North Star 157307 - User Manual

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1
M157305AY.1
Owner’s Manual
Electric Hot Water/Steam Pressure Washer
Instructions for Set-up, Operation, Maintenance & Storage
This pressure washer produces cold or hot water high-pressure spray as well as steam spray. Cleaning chemicals
may be incorporated into the spray if desired. The pressure pump is powered by an electric motor and water is
heated by an open flame burner fueled by diesel/kerosene or fuel-. Read and understand this Owner’s Manual
completely before using and keep this manual for review. Failure to properly set up, operate, and maintain could
result in serious injury or death to operator or bystanders.
WARNING: SPECIAL HAZARDS
Skin/Eye Injury: High-pressure spray can cause serious skin or eye injury, including injection injury if fluid pierces the skin.
Injection injury can result in blood poisoning and/or severe tissue damage.
Burns: Hot spray can scald and burn skin. Hot surfaces of wand and burner, as well as hot exhaust from the burner can
cause burns.
Slips/Falls: Spray discharge can cause puddles and slippery surfaces. Spray-gun kickback can cause operator loss of
balance and falls.
Flying Debris: High-pressure spray can cause surface damage and flying debris.
Fire/Explosion: Burner sparking can ignite fuel or other flammable liquids or vapors in the vicinity. Hot exhaust from burner
can ignite combustible materials.
Chemical Exposure: Cleaning chemical vapors or contact with skin may be hazardous.
Electric shock: Spray contact with electrical sources can cause electric shock.
Electrocution: Improper connection of the equipment or grounding conductor can result in a risk of electrocution.
CO Poisoning: Exhaust from burner contains carbon monoxide, a poisonous gas that can cause carbon monoxide poisoning
and possible death if inhaled.
Equipment Protection Quick Facts
Inspect Upon Delivery: STOP! Closely inspect to make sure no components are missing or damaged. For missing
or damaged components please contact Product Support at 1-800-270-0810.
Check Pump Oil: Pump is shipped with oil. Check pump oil level before starting.
- Remove shipping tape and black vent plug( if present) from pump oil fill cap (CAT Pumps)
- Remove shipping plug and install vented fill cap (Comet Pumps)
Water Flow Requirements: Make sure your supply water flow rate is 20% higher than the pressure washer’s flow
rate (3 gal/min preferred), and that your water is clean and particle free.
Chemical Spraying: Use only NorthStar brand or equivalent washer chemicals designed for pressure washer use.
Maintenance Schedule: Pump, burner fuel filter, burner coil and electrodes require periodic checking and servicing
to keep pressure washer functioning efficiently. See Maintenance & Repair for frequency of servicing.
Any Questions, Comments, Problems or Parts Orders
Call NorthStar Product Support 1-800-270-0810
ITEM NUMBER: 157305, 157306,
157307, 157308
SERIAL NUMBER: _____________

Table of Contents

Other manuals for North Star 157307

Questions and Answers

Summary

Special Hazards

High-Pressure Hazards

Covers skin/eye injury, burns, and injection risks from spray.

Fire and Explosion Risks

Highlights burner sparking and flammable materials igniting.

Environmental and Health Risks

Includes chemical exposure and CO poisoning from exhaust.

Electrical Hazards

Covers electric shock and electrocution risks from spray contact.

Equipment Protection Quick Facts

Initial Inspection and Checks

Covers delivery inspection, oil check, and water flow requirements.

Operational Guidelines

Includes chemical use, maintenance schedule, and water flow.

About Your Pressure Washer

Intended Use and Supplies

Describes applications, water supply, power source, and required supplies.

Safety and Operation Guidelines

Covers site selection, personal protection, and adult control.

Specifications

Model Specifications

Details pressure rating, flow rate, and temperature.

Power Requirements

Lists electrical requirements like voltage and amperage.

Dimensions and Components

Provides physical dimensions and component types.

Supplies Required

Lists items not included but necessary for operation.

Component Identification

Major Components Overview

Identifies key parts like motor, pump, burner, and fuel tank.

Component Identification (Continued)

Controls and Accessories

Identifies controls, storage, and spray gun components.

Special Equipment Safety Features

Pressure Relief and Control

Details rupture disc, thermal relief, and temperature controls.

Spray Gun Safety Latch

Describes the trigger safety latch feature.

Hazard Signal Word Definitions

DANGER

Indicates a hazardous situation, death or serious injury.

WARNING

Indicates a hazardous situation, death or serious injury.

CAUTION

Indicates a hazardous situation, minor or moderate injury.

NOTICE

Practices not related to personal injury.

Safety Decal Locations

Decal Identification

Lists safety decals and their corresponding part numbers.

Danger Decals

Highlights critical danger warnings.

Warning Decals

Highlights important warnings for safe operation.

Caution Decals

Highlights cautionary notes for safe operation.

Assembly and Initial Set-Up

Inspection and Assembly

Covers unpacking, wheel installation, and hook attachment.

Step 3. Verify Electrical Connection

Ensuring proper grounding and GFCI protection.

Assembly and Initial Set-Up (Continued)

Step 4. Moving and Handling

Instructions for safely moving the pressure washer.

Before Each Use

Step 1: Inspect Equipment

Checking electrical, pump oil, spray system, and fuel system.

Step 2. Check and Fill Burner Fuel Tank

Procedure for checking and refilling the burner fuel tank.

Before Each Use (Continued)

Filling Burner Fuel Tank (if heated water to be used)

Safety precautions for filling the fuel tank.

Step 3. Select Suitable Worksite Guidelines

Guidelines for choosing a safe operating location.

OPERATION

Step 1. Connect Hoses, Water Supply, and Spray Nozzle

Details on connecting water supply and pressure hoses.

Step 2. Pre-Spraying Procedure

Safety rules and checks before starting to spray.

OPERATION (Continued)

Selecting and Connecting Spray Nozzle

Guide to choosing and attaching the correct spray nozzle.

Pre-Spraying Safety Rules

Covers balance, electrical safety, and surface protection.

OPERATION (Continued)

Personal Protective Gear and Purging

Recommended PPE and procedure to purge air from pump.

Spraying Procedures

Instructions for starting, spraying, and using chemicals.

OPERATION (Continued)

Chemical Spraying Preparation

Steps to prepare cleaning solutions.

Chemical Spraying Procedure

How to apply chemicals and rinse.

Hot Spray Procedure

Instructions for using heated water or steam.

Storage

Short and Long-Term Storage

Guidance for storing the unit between uses and long-term.

Winter Storage Preparation

Steps to prevent freezing damage during winter.

Maintenance & Repair

Maintenance Schedule Overview

Lists key maintenance tasks and their frequency.

System Inspections

Covers fuel system and spray system inspection.

Maintenance & Repair (Continued)

Filter, Tire, and Oil Maintenance

Procedures for cleaning filters, checking tires, and changing pump oil.

Fuel Filter and Coil Descaling

Draining fuel filter and descaling the heating coil.

Maintenance & Repair (Continued)

Flow Switch Cleaning

Procedure to clean the flow switch for proper burner operation.

Maintenance & Repair (Continued)

Rinse Body

Rinsing the flow switch body after cleaning.

Reinstall Body into Enclosures

Reassembling the flow switch components.

Maintenance & Repair (Continued)

Heating Coil and Electrode Maintenance

Includes desooting the coil and inspecting electrodes.

Maintenance & Repair (Continued)

Perform Engine Maintenance

General guidance on engine maintenance.

Oil Burner Adjustment

Fuel-Air Mixture Warning

Warning regarding improper fuel-air mixture and smoke.

Burner Adjustment Procedure

Steps for adjusting air bands and shutter for optimal combustion.

Troubleshooting

No Power or Low Pressure Issues

Diagnosing and solving power, pressure, and circuit breaker problems.

Operational and Detergent Problems

Troubleshooting surging, smoke, rupture disc, and detergent supply.

Parts Explosion

Parts List

Pump Explosions

Comet AXD 1617 E GH Pump Exploded View

Comet AXD 2527 GE-NH Pump Exploded View

Cat 4 DX Pump Exploded View

Cat 4 DNX Pump Exploded View

Wiring Diagrams

Control Box Wiring

Diagram showing electrical connections within the control box.

Burner Wiring (120 V)

Wiring diagram for the 120V burner components.

Burner Wiring (230 V)

Wiring diagram for the 230V burner components.

Wiring Diagrams (Continued)

Burner Wiring 120 V

Detailed view of 120V burner wiring connections.

Wiring Diagrams (Continued)

Burner Wiring 230 V

Detailed view of 230V burner wiring connections.

Wiring Diagrams (Continued)

Electrical Schematic 120 V

Schematic showing 120V electrical system layout.

Electrical Schematic 230 V

Schematic showing 230V electrical system layout.

Limited Warranty

NorthStar Warranty Details

Covers warranty periods for consumer and commercial use.

Warranty Exclusions

Lists conditions that void the warranty or are not covered.

Summary

Special Hazards

High-Pressure Hazards

Covers skin/eye injury, burns, and injection risks from spray.

Fire and Explosion Risks

Highlights burner sparking and flammable materials igniting.

Environmental and Health Risks

Includes chemical exposure and CO poisoning from exhaust.

Electrical Hazards

Covers electric shock and electrocution risks from spray contact.

Equipment Protection Quick Facts

Initial Inspection and Checks

Covers delivery inspection, oil check, and water flow requirements.

Operational Guidelines

Includes chemical use, maintenance schedule, and water flow.

About Your Pressure Washer

Intended Use and Supplies

Describes applications, water supply, power source, and required supplies.

Safety and Operation Guidelines

Covers site selection, personal protection, and adult control.

Specifications

Model Specifications

Details pressure rating, flow rate, and temperature.

Power Requirements

Lists electrical requirements like voltage and amperage.

Dimensions and Components

Provides physical dimensions and component types.

Supplies Required

Lists items not included but necessary for operation.

Component Identification

Major Components Overview

Identifies key parts like motor, pump, burner, and fuel tank.

Component Identification (Continued)

Controls and Accessories

Identifies controls, storage, and spray gun components.

Special Equipment Safety Features

Pressure Relief and Control

Details rupture disc, thermal relief, and temperature controls.

Spray Gun Safety Latch

Describes the trigger safety latch feature.

Hazard Signal Word Definitions

DANGER

Indicates a hazardous situation, death or serious injury.

WARNING

Indicates a hazardous situation, death or serious injury.

CAUTION

Indicates a hazardous situation, minor or moderate injury.

NOTICE

Practices not related to personal injury.

Safety Decal Locations

Decal Identification

Lists safety decals and their corresponding part numbers.

Danger Decals

Highlights critical danger warnings.

Warning Decals

Highlights important warnings for safe operation.

Caution Decals

Highlights cautionary notes for safe operation.

Assembly and Initial Set-Up

Inspection and Assembly

Covers unpacking, wheel installation, and hook attachment.

Step 3. Verify Electrical Connection

Ensuring proper grounding and GFCI protection.

Assembly and Initial Set-Up (Continued)

Step 4. Moving and Handling

Instructions for safely moving the pressure washer.

Before Each Use

Step 1: Inspect Equipment

Checking electrical, pump oil, spray system, and fuel system.

Step 2. Check and Fill Burner Fuel Tank

Procedure for checking and refilling the burner fuel tank.

Before Each Use (Continued)

Filling Burner Fuel Tank (if heated water to be used)

Safety precautions for filling the fuel tank.

Step 3. Select Suitable Worksite Guidelines

Guidelines for choosing a safe operating location.

OPERATION

Step 1. Connect Hoses, Water Supply, and Spray Nozzle

Details on connecting water supply and pressure hoses.

Step 2. Pre-Spraying Procedure

Safety rules and checks before starting to spray.

OPERATION (Continued)

Selecting and Connecting Spray Nozzle

Guide to choosing and attaching the correct spray nozzle.

Pre-Spraying Safety Rules

Covers balance, electrical safety, and surface protection.

OPERATION (Continued)

Personal Protective Gear and Purging

Recommended PPE and procedure to purge air from pump.

Spraying Procedures

Instructions for starting, spraying, and using chemicals.

OPERATION (Continued)

Chemical Spraying Preparation

Steps to prepare cleaning solutions.

Chemical Spraying Procedure

How to apply chemicals and rinse.

Hot Spray Procedure

Instructions for using heated water or steam.

Storage

Short and Long-Term Storage

Guidance for storing the unit between uses and long-term.

Winter Storage Preparation

Steps to prevent freezing damage during winter.

Maintenance & Repair

Maintenance Schedule Overview

Lists key maintenance tasks and their frequency.

System Inspections

Covers fuel system and spray system inspection.

Maintenance & Repair (Continued)

Filter, Tire, and Oil Maintenance

Procedures for cleaning filters, checking tires, and changing pump oil.

Fuel Filter and Coil Descaling

Draining fuel filter and descaling the heating coil.

Maintenance & Repair (Continued)

Flow Switch Cleaning

Procedure to clean the flow switch for proper burner operation.

Maintenance & Repair (Continued)

Rinse Body

Rinsing the flow switch body after cleaning.

Reinstall Body into Enclosures

Reassembling the flow switch components.

Maintenance & Repair (Continued)

Heating Coil and Electrode Maintenance

Includes desooting the coil and inspecting electrodes.

Maintenance & Repair (Continued)

Perform Engine Maintenance

General guidance on engine maintenance.

Oil Burner Adjustment

Fuel-Air Mixture Warning

Warning regarding improper fuel-air mixture and smoke.

Burner Adjustment Procedure

Steps for adjusting air bands and shutter for optimal combustion.

Troubleshooting

No Power or Low Pressure Issues

Diagnosing and solving power, pressure, and circuit breaker problems.

Operational and Detergent Problems

Troubleshooting surging, smoke, rupture disc, and detergent supply.

Parts Explosion

Parts List

Pump Explosions

Comet AXD 1617 E GH Pump Exploded View

Comet AXD 2527 GE-NH Pump Exploded View

Cat 4 DX Pump Exploded View

Cat 4 DNX Pump Exploded View

Wiring Diagrams

Control Box Wiring

Diagram showing electrical connections within the control box.

Burner Wiring (120 V)

Wiring diagram for the 120V burner components.

Burner Wiring (230 V)

Wiring diagram for the 230V burner components.

Wiring Diagrams (Continued)

Burner Wiring 120 V

Detailed view of 120V burner wiring connections.

Wiring Diagrams (Continued)

Burner Wiring 230 V

Detailed view of 230V burner wiring connections.

Wiring Diagrams (Continued)

Electrical Schematic 120 V

Schematic showing 120V electrical system layout.

Electrical Schematic 230 V

Schematic showing 230V electrical system layout.

Limited Warranty

NorthStar Warranty Details

Covers warranty periods for consumer and commercial use.

Warranty Exclusions

Lists conditions that void the warranty or are not covered.

North Star 157307 Specifications

General IconGeneral
BrandNorth Star
Model157307
CategoryPressure Washer
LanguageEnglish

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