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Northern Lights GEM Series User Manual
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OM944F
For Models: M944W3, M944W3G, M944W3F
,
M944W3FG, M944T3F
, M944T3FG, M30CW3,
M30C3F and M38C3F
OPERATOR’S MANUAL
OPERATOR’S MANUAL
www
.northern-lights.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
Introduction
4
Unit Identification
4
Model Numbers
5
Serial Numbers
5
Warranty
6
Safety Rules
6
Lock out / Tag out Procedures
11
Component Locations
12
M944W3 Generator Set
12
M944W3F Generator Set
14
M944W3FG Generator Set
16
Control Panels
18
Operating Procedures
19
Emissions Related Instructions
19
Break-In Period
19
Before Starting
19
Starting
20
Operating
20
Stopping
20
Shutdowns and Alarms
21
Spare Parts
21
Servicing Schedule Chart
22
Servicing Record
23
Lubrication - General
24
Checking Oil Level
24
Oil Changes
24
SERVICING (Cont.)
24
Changing Lube Oil Filter
25
Air Cleaner
25
V-Belts
25
Valve Clearances
26
Fuels - General
27
Primary Fuel Filter
27
Primary Fuel Filter Element
27
Secondary Fuel Filter
27
Bleeding the Fuel System
28
Injector Service
29
Injection Pump
30
Turbocharger
31
Cooling System - General
32
Check Coolant Level
32
Coolant System Flushing
32
Heat Exchanger
33
Raw Water Pump
33
Zinc Electrodes
33
Generator End
34
Electrical System - General
34
Booster Batteries
34
Battery Care
35
Winterizing / Out-Of-Service
35
Troubleshooting
36
DC Electrical System
36
Engine
37
Wiring Diagrams
40
AC Wiring
40
DC Wiring
50
Panel Wiring
70
APPENDIX (Non-Current Production Diagrams)
74
Panel Diagrams
74
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Northern Lights GEM Series Specifications
General
Brand
Northern Lights
Model
GEM Series
Category
Portable Generator
Language
English
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