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NorthStar 25654 User Manual

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M25653A
Owner’s Manual
Electric Portable Air Compressor
(115V/15A or 230V/7.5A, Single Phase/20 gallon, 2 HP)
Instructions for Installation/Set-up, Operation, Maintenance, & Storage
These NorthStar® belt-driven compressors have a single stage 2-cylinder pump, made with heavy-duty cast iron
cylinders for long life, and a compact design rated for 135 maximum PSI. Its continuous-duty rating ensures long-
lasting performance, and its cast iron pump head ensures superior heat dissipation.
Read and understand this Owner’s Manual completely before using. Keep this manual for future review. Failure to
properly set up, operate and maintain the compressor in accordance with this manual could result in serious injury or
death to operator or bystanders.
WARNING: SPECIAL HAZARDS
Injection Injury: High-pressure air stream can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
Flying Debris: High-pressure air stream can cause flying debris and possible surface damage.
Not For Breathing Air: NorthStar compressors are NOT designed, intended, or approved for supplying breathing air. No
compressed air should be used for breathing unless air is treated in accordance with applicable standards.
Fire/Explosion: Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids or vapors in
the vicinity. Exceeding the maximum pressure for air tools or attachments could cause them to explode.
Burns: Compressor pump, motor and discharge tubing are hot surfaces that can cause burn injuries.
Electric Shock: Operating equipment in wet conditions or where not properly grounded can cause electric shock.
Detailed safety information about these hazards appears throughout this manual.
Equipment Protection Quick Facts
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See “Initial Set-Up section for where
to report missing or damaged parts.
Add Pump Oil: Pump is NOT shipped with oil. Check the pump oil level before starting. See “Prepare for Operation
section of this Owner’s Manual for capacity and viscosity.
Use Mechanical Lifting Equipment: Compressor may be too heavy to handle manually. Use proper lifting
equipment for unloading and moving to installation site.
Ensure Air Compressor is Electrically Connected Correctly: All wiring, grounding, and electrical connections
must be made by a competent electrician. Install according to local and national codes.
Run Pump Unloaded for Break-in Period: Before initial use, open drain valve and run compressor for 30 minutes
to break in pump parts.
Follow Maintenance Schedule: Pump, air filter, and tank require periodic inspection and servicing to provide
efficient function and long life. See Maintenance & Repair for frequency of servicing.
ITEM NUMBER: 25653 & 25654
SERIAL NUMBER: _____________

Questions and Answers:

NorthStar 25654 Specifications

General IconGeneral
BrandNorthStar
Model25654
CategoryAir Compressor
LanguageEnglish

Summary

Safety and Quick Facts

Special Hazards

Details critical hazards like injection injury, flying debris, fire, burns, and electric shock.

Equipment Protection Quick Facts

Provides essential steps for initial setup and operation checks.

About Your Air Compressor

Intended Use and Supplies

Explains the compressor's purpose, limitations, and required supplies.

Personal Protection and Safe Operation

Emphasizes safety apparel, adult operation, and avoiding operation under influence.

Specifications

Model and Flow Output Specifications

Details model numbers, max pressure rating, and volume flow rates.

Power, Dimensions, and Supplies

Outlines electrical needs, horsepower, physical dimensions, and required supplies.

Safety Signal Words

Safety Alert Symbol Explanation

Explains the purpose of the safety alert symbol for potential injury hazards.

Hazard Signal Word Definitions

Defines the meaning and severity associated with DANGER, WARNING, and CAUTION.

Initial Set-Up: Inspect and Assemble

Inspect and Unpack Unit

Instructions for checking for missing or damaged components upon delivery.

Assembly Instructions

Step-by-step guide to assemble the air compressor, including diagrams.

Initial Set-Up: Location and Requirements

Select Suitable Location

Guidelines for choosing a safe and effective location for the compressor.

Electrical and Operating Requirements

Details electrical connection needs and ideal operating temperature limitations.

Operation: Safety and Preparation

Operation Safety Rules

Essential safety guidelines to follow before and during compressor operation.

Prepare for Operation

Steps to take before starting, including maintenance checks and adding oil.

Check and Add Pump Oil

Instructions for checking and filling the pump with the correct lubricant.

Operation: Start-Up Procedures

Break-in Period and Pressure Settings

Guidance on the initial break-in period and setting pressure controls.

Air Hose and Tool Usage

Proper use of air hoses, tools, and connection procedures.

Operation: Shutdown and Malfunctions

Shutdown Procedure

Step-by-step guide for safely shutting down the air compressor.

Malfunction Handling

Actions to take if the compressor experiences problems during operation.

Maintenance & Repair: Schedule and Inspections

Maintenance Schedule Summary

Overview of required maintenance tasks and their frequencies (daily, weekly, monthly, etc.).

Safety/Relief Valve and Air Filter Inspection

Procedures for inspecting the safety/relief valve and air filter.

Compressor Air Leak Inspection

Method for testing and identifying air leaks in the compressor system.

Maintenance & Repair: Component Servicing

Change Pump Oil

Instructions for changing the pump oil after initial use and at regular intervals.

Tank Drainage and Belt Maintenance

Procedures for draining the receiver tank and checking drive belt tension.

Maintenance & Repair: Torque and Cleaning

Cylinder Head Bolt Torque Specification

Recommended torque values and sequence for tightening cylinder head bolts.

Keep Compressor Clean

Advice on maintaining cleanliness of the compressor unit to prevent issues.

Troubleshooting

Common Compressor Problems and Causes

Lists frequent malfunctions and their potential causes.

Corrective Actions for Malfunctions

Provides solutions and recommended actions for resolving compressor issues.

Parts Information: Model 25653

Model 25653 Parts Explosion Diagram

Visual breakdown of components for Model 25653.

Parts Information: Model 25653 Lists

Model 25653 Parts List

Detailed list of parts for Model 25653 with reference numbers and quantities.

Model 25653 Kit Lists

Lists of specific kits available for Model 25653.

Parts Information: Model 25654

Model 25654 Parts Explosion Diagram

Visual breakdown of components for Model 25654.

Parts Information: Model 25654 Lists

Model 25654 Parts List

Detailed list of parts for Model 25654 with reference numbers and quantities.

Model 25654 Kit Lists

Lists of specific kits available for Model 25654.

Pump Assembly: Explosion Diagram

788876 Pump Explosion Diagram

Detailed visual breakdown of the 788876 pump assembly.

Pump Assembly: Parts Lists

788876 Pump Parts List

Comprehensive list of parts for the 788876 pump assembly.

788876 Pump Kits

Specific part kits available for the 788876 pump assembly.

Appendix A: Lubricants and Compatibility

Suitable and Not Recommended Materials

Lists materials compatible or incompatible with synthetic oil.

Petroleum Lubricant Viscosity Table

Provides a viscosity guide for petroleum-based lubricants based on temperature.

Limited Warranty

NorthStar Warranty Periods

Details the consumer and commercial warranty periods for the product.

Warranty Exclusions and Terms

Outlines conditions that void the warranty and general warranty terms.

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