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NUOVA ELETTRONICA MCS User Manual

NUOVA ELETTRONICA MCS
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DLAM01EN
Rev. 1.1 – Ed. 20/11/2012
MCS and DSP LASER AP
INSTRUCTION MANUAL
SAFETY DEVICE FOR PRESS BRAKES
WITH
VISIBLE LASER EMISSION
Revision 1.1 of 20.11.2012
NUOVA ELETTRONICA s.n.c. di Pasqui F. & C.
Via Parri ZI Moiano - 06062 Città Della Pieve - PG - ITALIA - UE
Tel. : +39 (0)578 298066 Fax: +39 (0)578 297007
web: www.nuova-elettronica.com e-mail: info@nuova-elettronica.com

Table of Contents

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NUOVA ELETTRONICA MCS Specifications

General IconGeneral
BrandNUOVA ELETTRONICA
ModelMCS
CategorySafety Equipment
LanguageEnglish

Summary

Safety Precautions

System Overview

MCS Module Description

Electronic module for monitoring and operating press brake safety functions.

DSP LASER AP Device Description

Device Functionality and Components

Details the DSP LASER AP device, its components, and function.

DSP LASER AP Protection Areas

MCS Module Interface

DSP LASER AP Receiver LEDs

System Installation Overview

MCS Module Mechanical Installation

Instructions for installing the MCS module in the electric panel.

MCS Module Installation Preparation

DSP LASER AP Mechanical Installation

DSP LASER AP Installation Procedure

TX/RX Fastening and Alignment

Fastening TX/RX to supports and alignment requirements.

Electric Connections

MCS Signal Management List

Table listing MCS pins, functions, and notes.

Foot Pedal Control Configuration

Foot Pedal Control Setup

Configuration for foot pedal controls and their selection.

Side Guards and I/O Management

Side Guard Operation Effects

How side guards affect machine operation and lock states.

Auxiliary Device Emergency Relays

Emergency Relay Wiring

Wiring and activation of auxiliary emergency relays.

Tool Clamping Control

CNC Communications Interface

MCS to CNC Signals

Control signals sent by MCS to CNC.

CNC to MCS Signals

Control signals sent by CNC to MCS.

Machine Movement Control Signals

Movement Command Logic

Safety outputs and monitors for machine movement control.

Safety Function Intervention Logic

Impact on Machine States

Table showing safety function impact on machine cycle phases.

Hemming Function Control

Rear Guard Safety Logic

Rear Guard Alarms and Reset

How rear guards affect MCS state and alarms.

DSP LASER AP Wiring

TX and RX Connections

Wiring diagram for DSP LASER AP TX and RX.

Commissioning and Initial Setup

Power Up and First Verification

Steps for powering up and initial system checks.

MCS Parameter Overview

Overview of programmable parameters (Type A, B, C).

MCS Parameter Details (Part 1)

Parameters A1-A9 and B1

Detailed list of parameters A1-A9 and B1 for system configuration.

MCS Parameter Details (Part 2)

Parameters B2-B8

Detailed list of parameters B2-B8 for system configuration.

MCS Parameter Details (Part 3)

Parameters B9-C13

Detailed list of parameters B9-C13 for system configuration.

MCS Parameter Details (Part 4)

Parameters C14-C17

Detailed list of parameters C14-C17 for system configuration.

MCS Programming and Password

Entering the MCS Password

Steps to enter and manage the MCS password.

System Test Procedure

Test Parameter Values

Table of pre-assigned values for system testing.

Input/Output Wiring Verification

Pulsed Input/Output Verification

Connecting pulsed inputs/outputs and verification steps.

Input Verification Procedures

Pedal and CNC Input Verification

Commissioning Tests

Start of Test Phase Procedure

Steps for initial system testing after wiring verification.

First Installation of TX and RX

Operational Checks

Stop Distance Verification

Procedure for verifying the machine's stop distance.

Speed Monitoring and Automuting

Blanking Modalities of DSP LASER AP

Mode 1: Detection Area Fully Active

Mode 2: Front Area Blanking

Mode 3: Rear Area Excluded

Residual Risks Overview

Mechanical Risks

System Usage Guidelines

Sheet Edge Acquisition and Tool Adjustment

Maintenance and Troubleshooting

Alarms and Error Resolution

Diagnosing and resolving alarms and errors using MCS display.

Device Removal and Reinstallation

Technical Characteristics

Electric and Optical Data

Specifications for electrical power supply, consumption, and optical laser data.

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