2. Thrust washer
3. Needle bearing
4. Reverse intermediate gear
Pinion Drive Shaft and Intermediate Shaft
Separate gearbox housing,refer to
GEARBOX HOUSING in this subsection.
Remove:
1. Pinion drive shaft
2. Intermediate shaft
NOTE: Bevel gear and distance shim
remain in gear box housing.
1. Pinion drive shaft
2. Intermedication shaft
Main Shaft,Shift Fork Shaft Assembly
and Shift Durm.
Separate gearbox housing,refer to
GEARBOX HOUSING in this
subsection.
See produres in this subsection to
remove:
-Pinion drive shaft
-Intermedication shaft.
-Countershaft
-Reverse intermedication gear.
Remove main shaft assembly together
with shift fork shaft assembly and shaift
durm.
1. Main shaft assembly
2. Shift fork shaft assembly
3. Shift durm
Remove:
-LOW range gear
-Needle bearing
-Thtust washer
1. Free pinion LOW range rear
2. Neddle bearing
3. Thrust washer
Disassembly the Shift Fork Shaft
Assembly
NOTICE Springs are not identical.Mark
them to reinstall them in thier orangial
position.
Remove :
-Snap rings(discard them)
-Spring seats
-Springs
-Shift forks
-Shifting block.
1. Snap rings
2. Spring seat
3. Outer spings
4. Shift fork HIGH
5. Shifting block
6. Center spring
7. Shift fork LOW/REVERSE
8. Shift fork shaft
Inspeting the Gearbox and Shifting
Mechanism
Always verify for the following when
inspecting gearbox components:
-Gear teeth damage
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