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ODES WORKCROSS UTV650 - Page 210

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8.ENGINE
8-109
-Worn or scoured bearing surfaces
-Rounded engagement dogs and slots
-Worn shaift fork
-Worn splines on shafts and shaifting
sleeves.
Bearings
When gearbox is removed check
gearbox ball bearings for contamination
and/or metal shavings.
Check if ball bearing turn freely and
smoothly.
Replace if necessary,refer to
GEARBOX HOUSING in this
subsection.
Shifting Sleeves
Check shaifting sleeves for worn inner
splines and roundde or damaged
engagement dogs.
TYPICAL
1. Inner splines
2. Enagement dogs
Measure the width of shift fork
engagement groove.
TYPICAL
1.Shifting sleeve
A.Width of shaift fork engagement groove.
WIDTH OF SHIFT FORK ENGAGEMENT
GROOVE
NEW
5.30mm to 5.40mm
SERVICE LIMT
5.50mm
Shafts
Check bearing pin of reverse
intermediate gear for wear.
1.Bearing pin
A.Outre diameter
BEARING PIN OUTER DIAMETER
NEW
24.987mm to 25.000mm
SERVICE LIMT
24.977mm
Check countershaft bearing journals for
wear.
A.MAG side
B.Bearing journal CVTside
COUNTERSHAFT BEARING JOURNALS
MAG SIDE
NEW
19.977mm to 19.990mm
SERVICE LIMT
19.973mm
CVT SIDE
NEW
24.977mm to24.990mm
SERVICE LIMT
24.970mm
Check main shaft for wear.