ODES WORKCROSS UTV650 - Page 211

8.ENGINE
8-110
A.Bearing journal MAG side
B.Bearing journal CVTside
MAIN SHAFT BEARING JOURNAL CVT/MAG
SIDE
NEW
16.980mm to 16.991mm
SERVICE LIMT
16.976mm
Shift Shaft
Check shaift shaft for worn splines and
gears
Check shaift shaft spring fir damages.
Shift Durm
NOTICE Do not dissassemble shaft durm.
Check shaift durm tracks for scouring or
heavy wear.like rounded engagement
slots.
1.Track for the low/reverse range gear shaift fork
2.Track for the shifting block
3.Track for the high range gear shift fork
4.Shift durm gear
Shift Forks
Check both shaift forks for visible
damage,wear or bent shaft fork claws.
Check engagement rollers for wear and
smooth movement.
Measure the shift fork claw thickness.
TYPICAL
1.Micromerer
A.Shift fork claw thickness
MAIN SHAFT BEARING JOURNAL CVT/MAG
SIDE
NEW
16.980mm to 16.991mm
SERVICE LIMT
16.976mm
Shift Fork Shaft
Check shaift fork shaft for visible
damage or wear.
Check if shaft fork shaft is straight.
Index Lever and Parking lever
Index lever with toller must move freely.
Check parking lever for cracks or other
damages.
Assembling the Fearbox and Shifting
Mechanism
The assembly of gearbox is essentially
the reverse of disassembly procedure.
However,pay attention to the following
details.
BALL BEARING SEATS LUBRICATION
Service product
COPASLIP
Assembling the Shift Fork Shaft
Assembly
NOTICE Spring are not identical.
Install:
-NEW snap rings.
-Spring seats.
-Springs
-Shift forks
-Shifting block.