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Omron E5CK-AA1-500 AC/DC24 User Manual

Omron E5CK-AA1-500 AC/DC24
42 pages
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Omron E5CK-AA1-500 AC/DC24 Specifications

General IconGeneral
ModelE5CK-AA1-500
TypeTemperature Controller
Power SupplyAC/DC 24V
Dimensions48 x 48 x 78 mm
Mounting TypePanel Mount
Number of Control Outputs1
Number of Alarms2
Protection RatingIP66
Input TypeThermocouple, RTD
Output TypeRelay
DisplayDigital
Control MethodON/OFF, PID
Display TypeDigital
MountingPanel
Ambient Operating Temperature-10 to 55 °C
Ambient Operating Humidity25 to 85%

Summary

Artisan Technology Group Services

Service Center Repairs

Experienced engineers and technicians on staff at our full-service, in-house repair center.

InstraView Remote Inspection

Remotely inspect equipment before purchasing with our interactive website.

We Buy Used Equipment

Sell your excess, underutilized, and idle used equipment. We offer credit for buy-backs and trade-ins.

Looking for More Information

Visit us on the web for more information on price quotations, drivers, technical specifications, manuals, and documentation.

OMRON Digital Process Controller Series E5AK/E5EK

Advanced Process Digital Controllers with Fuzzy Logic

Describes controllers with field configurable outputs, 100 ms sampling, PID, UL/CSA/CE standards, water-resistant front panel, and 3-year warranty.

Ordering Information

Details on how to order controllers, including DIN size, supply voltage, and part numbers.

OMRON E5AK/E5CK/E5EK Optional Output Boards

Optional Output Boards

Lists available output boards with specifications, compatible controllers, quantity, and part numbers.

Accessories (Order Separately)

Details on accessories such as current transformers and terminal covers, with part numbers.

E5AK/E5CK/E5EK Input Types

Thermocouple Input Types

Details on selectable thermocouple input types (K, J, T, E, etc.) and their temperature ranges (°C/°F).

Platinum Resistance Thermometer (RTD) Input Types

Details on selectable RTD input types (JPt100, Pt100) and their temperature ranges (°C/°F).

Current and Voltage Input Types

Details on selectable current (4-20 mA, 0-20 mA) and voltage (0-5 V, 0-10 V) input types.

OMRON E5AK/E5CK/E5EK Ratings and Specifications

General Ratings

Details on supply voltage, power consumption, and input types for E5AK, E5EK, and E5CK models.

Control Output Specifications

Specifies relay, SSR, NPN, PNP, linear current, and linear voltage output capabilities.

Control Methods and Functions

Details on control methods (PID, auto-tuning), setting/indication methods, and specific functions like event input.

E5AK/E5CK/E5EK Characteristics

Performance Characteristics

Details on indication accuracy, hysteresis, PID parameters (P, I, D), control period, and sampling periods.

Environmental and Physical Characteristics

Covers insulation, dielectric strength, vibration, shock, temperature, humidity, and enclosure ratings.

Weight, EMC, and Approvals

Information on unit weight, electromagnetic compatibility (EMC), and relevant standards/approvals.

E5AK/E5CK/E5EK Option Board Ratings and Characteristics

Event Input and Communications Characteristics

Details on event input conditions (contact/no-contact) and communications parameters (stop bit, data length, parity, baud rate).

Current Transformer Ratings

Specifications for current transformers (E54-CT1, E54-CT3) used for heater burnout alarm.

Heater Burnout Alarm Specifications

Details on heater burnout alarm settings, accuracy, and minimum detection time.

E5AK/E5CK/E5EK Nomenclature and Display

Model Nomenclature and Indicators

Identifies models (E5AK, E5EK, E5CK) and describes operation indicators, displays, and keys.

Display and Key Functions

Explains the function of No. 1/No. 2 displays, A/M, Up/Down, Display, and AT keys for operation.

E5AK/E5CK/E5EK Operation and Parameter Settings

Mode Selection and Access

Details on selecting and accessing operating modes like Protect, Manual, Level 0, 1, 2, Setup, Expansion, Option, and Calibration.

Controller Parameter Menus

Describes the purpose and function of various parameter menus for setting up the controller.

E5AK/E5CK/E5EK Parameter Definitions

Level 0 Mode Displays

Explains the PV/SV, Set Point, Manipulated Variable (MV), and Run/Stop displays in Level 0 mode for E5AK/E5EK and E5CK.

E5AK/E5CK/E5EK Security Features

Security Level Table and Access

Details the security level table for mode access and explains how to access Protect and Manual modes.

A/M Key and MV Manual Operation

Describes A/M Key protection and accessing Manual Mode for Manipulated Variable (MV) control.

E5AK/E5CK/E5EK Level 1 Mode Parameters

PID and Alarm Configuration

Details on AT Execute/Cancel, Set Points, Alarm Values, Proportional Band, Integral Time, and Derivative Time.

Heat/Cool and Control Period Settings

Covers Cooling Coefficient, Dead Band, Manual Reset, Hysteresis, and Control Period settings for heat/cool operation.

E5AK/E5EK Level 1 Valve Positioning Model

Valve Positioning Parameters

Details on Position Proportional Dead Band, Heater Current Monitor, and Heater Burnout Detection for valve positioning models.

E5AK/E5CK/E5EK Level 2 Mode Parameters

Remote, Ramp, and LBA Settings

Details on Remote/Local settings, SP Ramp, and LBA Detection Time.

MV and Alarm Limit Settings

Covers MV limits (stop, PV error, rate), Input Digital Filter, and Alarm Hysteresis settings.

E5AK/E5CK/E5EK Setup Mode Configuration

Input and Scaling Settings

Configuration of input type, scaling limits, decimal point, and C/F selection.

Output and Alarm Assignments

Details on assigning control/auxiliary outputs, alarm types, and alarm open/close settings.

E5AK/E5CK/E5EK Control Method and Input Selection

Control Method Selection

Guidance on selecting control methods (Heat, Cool, Heat/Cool) and assigning control outputs.

Input Type Selection Details

Detailed tables for selecting Thermocouple, RTD, Current, and Voltage input types.

Close/Open in Alarm Configuration

Explains how to configure alarm behavior for normally closed (N.C.) and normally open (N.O.) relays.

E5AK/E5CK/E5EK Expansion Mode Parameters

Set Point Limits and Control Type

Configuration of SP Upper/Lower Limits and selection of PID/ON/OFF control method.

Tuning and Alarm Settings

Details on Adaptive Tuning, ST Stable Range, Alpha, AT Gain, Alarm Standby, and LBA Detection Width.

E5AK/E5CK/E5EK Option Mode Settings

Multi-SP and Event Input Configuration

Settings for Multi-SP function and assignments for event inputs (1-4).

Communication Function Settings

Configuration of communication parameters: Stop Bit, Data Length, Parity, Baud Rate, and Unit Number.

E5AK/E5CK/E5EK Option Mode: Transfer Output & Remote Set Point

Transfer Output Configuration

Settings for Transfer Output Type, Upper Limit, and Lower Limit for re-transmitting signals.

Remote Set Point Function

Configuration for HBA Latch, Motor Calibration, PV Dead Band, and Remote SP settings.

E5AK/E5CK/E5EK Alarm Mode Selectors

Alarm Type Configuration

Details on 11 alarm types, including deviation and absolute alarms, with output conditions.

Deviation vs. Absolute Alarm Interpretation

Explanation of how alarm values are interpreted for deviation and absolute alarms.

E5AK/E5CK/E5EK Error Display and Troubleshooting

Understanding Error Codes

Explains how to interpret error codes (Input, Memory, A/D Converter, Calibration) and their meanings.

Error Handling and Actions

Describes actions to take for each error type, including potential causes and operational impact.

E5AK/E5CK/E5EK Fuzzy Self-Tuning Function

Fuzzy Self-Tuning Features and Modes

Explains fuzzy self-tuning features and its three modes: SRT, DT, and HT.

Startup Conditions for SRT

Details the conditions required for the Step Response Tuning (SRT) mode to start.

E5AK/E5CK/E5EK Tuning Mode Startup Conditions

Startup Conditions for DT and HT Modes

Describes the conditions for starting Disturbance Tuning (DT) and Hunting Tuning (HT) modes.

Balanced Status Definition

Defines what constitutes a 'balanced status' for temperature control during tuning.

E5AK/E5CK/E5EK Dimensions and Panel Cutouts

E5AK Model Dimensions

Provides dimensions and panel cutout details for the E5AK controller model.

E5EK Model Dimensions

Provides dimensions and panel cutout details for the E5EK controller model.

E5CK Model Dimensions

Provides dimensions and panel cutout details for the E5CK controller model.

E5CK-302 Model and Accessories

E5CK-302 Dimensions and Cutouts

Specifies that the E5CK-302 shares dimensions and cutouts with the standard E5CK.

Orderable Accessories

Lists available accessories for order, including terminal covers and current transformers.

E5AK/E5CK/E5EK Installation Procedures

Removing Controller from Housing

Instructions on how to remove the E5AK/E5EK controller from its rear housing.

E5CK Installation Steps

Steps for installing the E5CK controller into its housing and panel.

E5AK/E5CK/E5EK Settings and Module Setup

Output Module Setup and Removal

Instructions for setting up and removing output modules for control outputs 1 and 2.

E5AK Option/Output Board Setup

Details on removing and inserting Option Boards into the E5AK controller for options 1 to 3.

E5EK and E5CK Option Board Setup

E5EK Power and Option Board Installation

Steps for removing the Power Board and inserting Option Boards for the E5EK controller.

E5CK Option Board Setup Procedure

Instructions for fitting the option board into the controller connectors for the E5CK model.

E5AK/E5CK/E5EK Controller Mounting

E5AK/E5EK Mounting Instructions

Details on inserting the controller into the panel and fitting/tightening the mounting bracket.

E5CK Mounting Procedure

Steps for inserting the E5CK controller into the panel cutout and securing it with the adapter.

E5AK/E5CK/E5EK Terminal Cover and Wiring

Mounting Terminal Covers

Instructions for fastening terminal covers for E5AK, E5EK, and E5CK controllers.

E5AK Terminal Arrangement and Wiring

Diagrams showing terminal arrangement and power supply wiring for the E5AK controller.

E5EK and E5CK Wiring Details

E5EK Terminal Arrangement and Power Supply

Shows terminal arrangement, power supply connections, and wiring precautions for the E5EK controller.

E5CK Terminal Arrangement and Power Supply

Details terminal arrangement and power supply connections for the E5CK controller, including wiring precautions.

E5AK/E5CK/E5EK Sensor Input Wiring

E5AK Sensor Input Connections

Diagrams showing sensor input wiring for E5AK based on input type (Thermocouple, RTD, Voltage, Current).

E5EK Sensor Input Connections

Diagrams showing sensor input wiring for E5EK based on input type (Thermocouple, RTD, Voltage, Current).

E5CK Sensor Input Connections

Diagrams showing sensor input wiring for E5CK based on input type and internal jumper settings.

E5AK/E5CK/E5EK Control Output Module Connections

E5AK Control Output Modules

Shows connections for E5AK control output modules (Relay, SSR, NPN, PNP, Current, Voltage).

E5EK Control Output Modules

Shows connections for E5EK control output modules (Relay, SSR, NPN, PNP, Current, Voltage).

E5AK/E5EK-PRR2 Relay Output

Details on relay output for PRR2 models and terminal relationships for open/close settings.

E5CK Control Output and Auxiliary Outputs

E5CK Control Output Types

Details on E5CK control output types (Relay, NPN, PNP, Voltage, Current) and their circuits.

Auxiliary Output Connections

Shows auxiliary output connections for E5AK, E5EK, and E5CK models.

E5AK/E5EK CT Input, Potentiometer, and Remote SP Input

CT Input and Potentiometer Wiring

Wiring details for Current Transformer (CT) input and Potentiometer (PTMR) connections.

Remote Set Point Input Wiring

Instructions for connecting Remote SP input (RSP) using 4-20mA for E5AK and E5EK.

E5AK Option Board Wiring

E5AK Event Input Wiring

Shows wiring for event inputs (EV1/2, EV3/4) and COM terminals on E5AK.

E5AK Communications Wiring

Details on using communication units (E53-AK01/02/03) and their wiring.

E5EK and E5CK Option Board Wiring

E5EK Event Input and Communications Wiring

Shows wiring for E5EK event inputs and communications units.

E5CK Option Board Connections

Details possible connections for E5CK option boards: RS-232C, RS-485, Event Input, Transfer Output.

E5AK/E5CK/E5EK Controller and SSR Connection Example

SSR Connection Diagram

Illustrates a connection example between the Digital Controller and a Solid State Relay (SSR).

Voltage Output Controller Examples

Shows examples of E5AK/E5EK and E5CK controllers with voltage output.

E5AK/E5CK/E5EK Precautions for Use

Wiring and Power Precautions

Guidelines for wiring, using solderless terminals, and tightening torque to avoid noise and damage.

Operating Environment and Mounting

Recommendations for ambient conditions, vibration, dust, noise, and mounting the controller.

Connection Best Practices

Advice on reducing inductive noise, using specific conductors, and connection examples with torque specs.

E5AK/E5CK/E5EK Operation Guidelines

Alarm Function Operation

Notes on alarm outputs, model malfunctions, and recommendations for alarm equipment.

Parameter Settings and Relay Timing

Guidance on changing parameters, internal switches, and relay ON delay after power supply.

Handling and Control Output Usage

Precautions for handling the unit, avoiding shock, static discharge, and selecting correct control output units.

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