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Onan MDJE Service Manual

Onan MDJE
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SHIFTING
1
\SOLENOID
PLUNGER
SOLENOID
,
FIGURE
88.
STARTING MOTOR
PRESTOLITE STARTER REMOVAL
AND
DlSASSEMBLY
1. Remove connections
to
controls and battery at
shifting solenoid. See Figure
88.
2. Remove nut-holding rear mounting bracket to
engine.
3.
Remove three capscrews holding starting motor
flange to engine and pull out motor.
4.
Remove link pin holding theshift levertosolenoid
plunger and remove shift lever center pin.
5.
Remove through bolts from commutator end of
motor. Pull
off
end cover and lift brushes
off
their
seats.
6.
Pull pinion housing from front end of motor and
lift
armature and clutch out of motor frame.
7.
To
remove over-running clutch from armature,
drive retainer away from lock ring nearfront end
of shaft, remove lock ring and pull assembly
off.
Do
not attempt to disassemble cluth assembly.
8.
If necessary to service solenoid, remove four
capscrews and electrical connection holding itto
motor frame. Remove two screws on rear of
sole-
noid to reach switch contacts.
9.
Mount starter motortoengine byadirectreversal
of the removal procedure (Figure
89).
Connect
battery cable and wires to starter.
10. Connect battery cables to battery. Connect
ground last.
FIGURE
89.
STARTING MOTOR FLANGE
PRESTOLITE STARTER ASSEMBLY
Before assembling, soak the bronze bearings in oil.
They are absorbent bearings, designed to hold up to
25
percent of their own weight
in
oil. Be sure the felt
oil pad
is
in
the outer end of the commutator end
bearing.
When the motor is assembled, check the armature
end play.
It
should be between 0.005-inch (0.127 mm)
and 0.030-inch (0.762 mm). Adjust end play by
adding or removing washers on the commutator end
of the armature.
Redistribution or publication of this document,
by any means, is strictly prohibited.

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Onan MDJE Specifications

General IconGeneral
BrandOnan
ModelMDJE
CategoryEngine
LanguageEnglish

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