7.
Remove gear, spring set and lever assembly from
front bracket. Note direction in which the lever
assembly is installed.
8.
Push pinion gear and stopper down and remove
retainjng ring. Remove stopper, pinion gear,
spring, and pinion shaft assembly.
9- Inspect ball bearings. If they are rough or noisy
when rotated replace them. The front bearing is
not replaceable and must be replaced with the
bracket.
SOLENOID
FIBER
I
TERMINAL
"M"
THROUGH
(RETAINING
RING)
I
BRUSH
HOLDER
/
FRAME
ASSEMBLY ASSEMBLY
MlTSUBlSHl STARTER ASSEMBLY
XES1255
FIGURE
49d.
MlTSUBlSHl
STARTER
For assembly reverse the disassembly procedure, but
note the following items. See Figure 49d.
Whenever starter motor
is
disassembled apply grease
to each
of
the following points. (Recommended
grade; Multemp PS
No.
2.)
Armature shaft gear
Reduction gear
Ball bearing (Both ends
of
armature
Stopper on pinion shaft
Sleeve bearing
Pinion gear
Sliding portion
of
lever
Pinion Shaft End Play Adjustment
Adjust end play
so
that
it
is
0.1
to
0.8
mm (.0039 to
.0315
inch) with theadjusting washers placed between
center bracket and reduction gear (Figure 49e).
PINION SHAFT
OVERRUNNING
CLUTCH
\
PINION
GEAR
I
SNAP RING
ES-1191
FIGURE
49e.
ADJUSTING PINION
SHAFT
END PLAY
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