Optima ORANGETOP QUAD7

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18 | Optima® ORANGETOP™ User Manual

LITHIUMLITHIUM

User Manual

LITHIUM IRON PHOSPHATE BATTERY

OPTIMA® ORANGETOP™

This User Manual contains important information on safety,

installation, charging, operation, troubleshooting and maintenance.

You should read the entire manual before installing your battery and

save it for future reference.

For customer service contact us at:

OPTIMA

5757 N. Green Bay Ave

P.O. Box 591

Milwaukee, WI 53201

(888) 8OPTIMA / (888) 867-8462

www.optimabatteries.com/contact-us

info@optimabatteries.com

Manufacturer does not provide any warranty for any accessories used with this product that

are not manufactured by OPTIMA® and approved for use with this product. This product is not

intended for commercial use, and such use will void your warranty.

WARRANTY DISCLAIMER: OTHER THAN THE LIMITED WARRANTY EXPRESSLY

STATED HEREIN, MANUFACTURER MAKES NO OTHER WARRANTIES OF ANY

KIND AS TO THE PRODUCT SOLD TO CUSTOMER, EITHER EXPRESS OR IMPLIED,

INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY

OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Limitation of Liability: Further, manufacturer shall not be liable for any incidental,

special or consequential damage claims incurred by purchasers, users or others

associated with this product, including, but not limited to, property damage, lost

proﬁts, revenues, anticipated sales, business opportunities, goodwill, business

interruption and any other injury or damage. Any and all such warranties, other than

the limited warranty included herein, are hereby expressly disclaimed and excluded.

THIS LIMITED WARRANTY IS THE ONLY EXPRESS LIMITED WARRANTY, AND

MANUFACTURER NEITHER ASSUMES OR AUTHORIZES ANYONE TO ASSUME OR MAKE

ANY OTHER OBLIGATION TOWARDS THE PRODUCT OTHER THAN THIS WARRANTY.

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Do you have a question about the Optima ORANGETOP QUAD7 and is the answer not in the manual?

The device described in the manual is an OPTIMA® ORANGETOP™ LITHIUM IRON PHOSPHATE BATTERY, designed for powersports vehicles and other applications requiring a reliable starting battery. It is not intended for deep cycling applications.

Function Description

The OPTIMA® ORANGETOP™ battery serves as a starting battery, providing the necessary power to crank and start engines in various powersports vehicles such as electric bikes, go-karts, forklifts, golf carts, ride-on toys, and "total loss" systems. It is equipped with a sophisticated Battery Management System (BMS) that continuously monitors battery charging and discharging, short circuit protection, and current management to provide better performance and safety. The proprietary POWERLINK™ display provides real-time battery mode and charge information, enhancing user awareness of the battery's status.

Important Technical Specifications

The manual provides a table of technical specifications for various ORANGETOP™ models (QUAD7, QUAD12, QUAD14, QUAD16, QUAD20, QUAD30). Key specifications include:

Capacity (Nominal Ah): Ranges from 3 Ah (QUAD7) to 15 Ah (QUAD30).
Charging/Discharging Temperature Limits: 14°F to 140°F (-10°C to 60°C).
Charging Temperature Limits: 23°F to 140°F (-5°C to 60°C).
Recommended Storage Temperature: 32°F to 77°F (0°C to 25°C).
Charging Voltage (Max): 14.9V.
Voltage at 100% Charge: 14.4V.
Charging Current (Max via POWERLINK™): 3.5A for all models.
Charging Current (Max via Contactor vs. Battery): Ranges from 20A (QUAD7) to 800A (QUAD30).
Length (inch/mm): Ranges from 4.45 (113) to 6.92 (176).
Width (inch/mm): Ranges from 2.56 (65) to 3.91 (125).
Height (inch/mm): Ranges from 3.41 (86.5) to 6.91 (170).
Weight (lb/kg): Ranges from 1.7 (0.75) to 7.1 (3.2).

The battery features Lithium Iron Phosphate (LiFePO4) chemistry, which is known for its stability and performance. It is designed to be used with a 12V lithium iron phosphate (LiFePO4) battery charger.

Usage Features

Easy Installation: The manual provides detailed instructions for unpacking and installing the battery, including steps for removing old battery, adding fitment spacers, connecting cables, and securing the battery.
POWERLINK™ Display: This integrated display provides real-time information on battery mode (Sleep/Storage, Active) and charge status. It uses LED indicators (red, amber, green) to communicate battery health and charge levels.
Remote Activation: The battery can be activated from Sleep/Storage mode by pressing the POWERLINK™ button for three seconds.
Overcharge/Over Voltage Protection: The BMS prevents damage from overcharging or excessive voltage.
Short Circuit Protection: Safeguards against damage from short circuits.
Over/Under Temperature Protection: The BMS monitors battery temperature and prevents operation outside safe limits (14°F to 140°F for charging/discharging, 23°F to 140°F for charging).
Charging/Balancing: The BMS manages the charging process and balances cells for optimal performance and longevity.
Cold-Weather Performance: The battery is designed to perform well in cold weather, with specific instructions for charging in colder temperatures. The BMS will deactivate charging below 23°F (-5°C) and will deactivate all power output functions below 14°F (-10°C).
Error Reporting: The POWERLINK™ display communicates various error conditions (e.g., over voltage, under voltage, over temperature, short circuit) through specific LED patterns.
Multiple Charging Options: The battery can be charged via the POWERLINK™ cable or via the battery terminals using a compatible charger.

Maintenance Features

Regular Cleaning: The battery should be kept clean and free of dirt, dust, and corrosive substances. Use a damp cloth and mild cleaners; avoid harsh chemicals or solvents.
Storage: For optimal battery life, store the battery in Sleep/Storage mode, which can be activated by holding the POWERLINK™ button for three seconds. The recommended storage temperature is 32°F to 77°F (0°C to 25°C).
Battery Management System (BMS): The integrated BMS continuously monitors and manages the battery's health, ensuring optimal performance and extending its lifespan. It protects against common issues like overcharging, over-discharging, and temperature extremes.
Warranty: OPTIMA® Batteries provides a limited warranty for its ORANGETOP™ lithium batteries. Customers are encouraged to register their product and contact customer service for any warranty-related issues.
Firmware Updates: The manual mentions that the BMS may require firmware updates, which can be performed by authorized OPTIMA® service centers.
Troubleshooting Guide: The manual includes a comprehensive troubleshooting section to help users diagnose and resolve common issues related to battery charging, discharge, and POWERLINK™ display indications. This includes explanations for various LED statuses and recommended actions.