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OPTI turn TU 3008G
Optimum OPTI turn TU 3008G User Manual
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GB
Part no. 3427210
Operating Manual
Version 1.1.6
Lathe
(L691)
2
Table of Contents
Table of Contents
2
Safety
6
Rating Plate
6
Safety Instructions (Warning Notes)
7
Classification of Hazards
7
Pictograms
7
Intended Use
8
Reasonably Foreseeable Misuses
9
Avoiding Misuse
9
Potential Dangers that Can be Caused by the Lathe
9
Qualification
10
Target Group Private Users
10
Obligations of the User
10
Additional Requirements Regarding the Qualification
10
User Positions
10
Safety Measures During Operation
11
Safety Devices
11
Emergency-Stop Switch
12
Protective Cover of the Headstock
12
Lathe Chuck Protection with Position Switch
13
Protective Cover Lead Screw and Feed Rod
13
Safety Check
13
Personal Protective Equipment
14
Safety During Operation
14
Disconnecting and Securing the Lathe
15
Using Lifting Equipment
15
Mechanical Maintenance Work
15
Electronics
15
Technical Specification
16
Electrical Connection
16
Drive Motor Power
16
Work Areas
16
Headstock
16
Feeds and Pitches
16
Slides
17
Tailstock
17
Machine Dimensions
17
Work Area
17
Environmental Conditions
17
Operating Material
17
Emissions
17
Delivery, Interdepartmental Transport and Unpacking
18
Notes on Transport, Installation and Unpacking
18
General Risks During Internal Transport
18
Delivery
19
Load Suspension Point
19
Lifting with Lifting Equipment
20
Lifting with a Forklift
20
Machine Center of Gravity
21
Without a Machine Base
21
With an Optional Machine Base
22
Installation Conditions
22
Cleaning the Machine
23
Lubrication
23
First Commissioning
23
Electrical Connection
24
Warming up the Machine
24
Operation
25
Control and Indicating Elements
25
Safety
26
Overview of the Control Elements
26
Overview of Indicator Elements
27
Control Elements
28
Switching on the Machine
28
Switching on
28
Switching the Machine off
29
Resetting an Emergency Stop Condition
29
Resetting the Motor Circuit Breaker
29
Power Failure, Restoring Readiness for Operation
29
Speed Setting
30
Fixing the Lathe Saddle
30
Changing the Feed Rate
30
Selector Switch
30
Changing the Change Gears
31
Feed Table, Table for Thread Cutting
33
Cross Feed, Longitudinal Feed Engagement Lever
33
Tool Holder
34
Lathe Spindle Fixture
34
Adjusting the Camlock Bolts to the Workpiece Holder
35
Replacing the Clamping Jaws on the Lathe Chuck
36
Clamping a Workpiece into the Three Jaw Chuck
37
Taper Turning
37
Taper Turning with the Top Slide
37
Taper Turning with the Tailstock
38
Turning of Cones with High Precision
38
Standard Values for Cutting Data When Turning
41
Cutting Speed Table
41
Terms for the Rotating Tool
42
Cutting Edge Geometry for Turning Tools
43
Types of Cutting Form Levels
43
Tapping of External and Internal Threads
45
Thread Types
46
Metric Threads (60° Flank Angle)
47
British Thread (55° Flank Angle)
49
Indexable Inserts
50
Examples for Thread Cutting
51
General Operating Instructions
53
Clamping Long Workpieces
53
Mounting of Rests
53
Tailstock
54
Cross-Adjustment of the Tailstock
55
General Operating Instructions
56
Longitudinal Turning
56
Face Turning and Recessing
56
Turning Short Tapers with the Top Slide
56
Thread Cutting
57
Cooling Lubricant
58
Rotary Chuck - K11-160 ISO 702-2
59
Safety Instructions
60
Basic Safety Instructions
61
Optional Soft Lathe Chuck Jaws
61
Calculating the Required Clamping Force for a Given Speed
62
Clamping Force-Speed Diagram - Lathe Chuck K11-160
63
Clamping Jaw Centrifugal Force
63
Notes on Instruction of Operating Personnel
65
Lubricating and Cleaning the Lathe Chuck
66
Maintenance
67
Safety
67
Preparation
67
Restarting
67
Cleaning
68
Check Up, Inspection and Maintenance
68
Repair
74
Customer Service Technician
74
Ersatzteile - Spare Parts
75
Ersatzteilbestellung - Ordering Spare Parts
75
Hotline Ersatzteile - Spare Parts Hotline
75
Service Hotline
75
Ersatzteilzeichnungen - Spare Part Drawings
76
Schaltplan - Wiring Diagram
99
Malfunctions
104
Appendix 8.1 Copyright
106
Terminology/Glossary
106
Liability Claims/Warranty
107
Storage
108
Dismantling, Disassembling, Packing and Loading
108
Decommissioning
109
Dismantling
109
Disassembly
109
Packing and Loading
109
Disposal of New Device Packaging
109
Disposal of Lubricants and Cooling Lubricants
109
Disposal Via Municipal Collection Facilities
110
Product Follow-Up
110
Change Information Manual
110
Genauigkeitsbericht - Accuracy Report
112
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Optimum OPTI turn TU 3008G Specifications
General
Swing over bed
300 mm
Distance between centers
800 mm
Spindle bore
38 mm
Spindle speed range
125 – 2000 min⁻¹
Motor power
1.5 kW / 230 V
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