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Optimum OPTI turn TU 3008G User Manual

Optimum OPTI turn TU 3008G
116 pages
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GB
Part no. 3427210
Operating Manual
Version 1.1.6
Lathe
(L691)

Table of Contents

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Optimum OPTI turn TU 3008G Specifications

General IconGeneral
Swing over bed300 mm
Distance between centers800 mm
Spindle bore38 mm
Spindle speed range125 – 2000 min⁻¹
Motor power1.5 kW / 230 V

Summary

Operating Manual

Lathe (L691) Specifications

Specifies the model and identification number of the lathe.

Safety Information

Rating Plate Details

Information about the machine's specifications and manufacturer as shown on the rating plate.

Safety Instructions and Pictograms

Explanation of hazard classifications, warning notes, and safety symbols used.

Intended Use of the Lathe

Defines the proper and intended application of the lathe.

Foreseeable Misuses and Dangers

Details potential misuses of the lathe and outlines inherent risks associated with operation.

User Qualification and Obligations

Specifies required user qualifications and responsibilities for safe operation.

Safety Measures During Operation

Precautions to take during the operation of the lathe.

Lathe Safety Devices

Lists and explains the safety features integrated into the lathe for protection.

Safety Checks and Procedures

Procedures for regularly checking safety devices and performing maintenance.

Personal Protective Equipment (PPE)

Recommended PPE for safe operation and maintenance of the lathe.

Disconnecting and Securing the Lathe

Steps for safely disconnecting and securing the lathe for maintenance.

Electronics Safety

Recommendations for checking and maintaining electrical components.

Technical Specifications

Electrical Connection and Motor Power

Details on the lathe's electrical power requirements and drive motor specifications.

Work Area and Headstock Specifications

Dimensions defining the lathe's working capacities and headstock details.

Feeds and Pitches Data

Tables showing longitudinal/cross feed rates and thread pitches.

Slides and Tailstock Specifications

Specifications for the lathe's slides, tailstock, and overall dimensions.

Environmental Conditions and Lubricants

Suitable operating conditions and recommended lubricants for the lathe.

Emissions Data

Information on sound pressure levels emitted by the machine.

Delivery, Transport, and Unpacking

Transport and Installation Notes

General guidelines and precautions for handling the machine during transport and installation.

Lifting and Forklift Procedures

Critical information on safe lifting points, procedures, and forklift usage.

Machine Center of Gravity

Diagrams showing the center of gravity for the lathe, with and without base.

Installation Conditions

Requirements for the installation environment to ensure optimal functionality.

Cleaning and Initial Lubrication

Instructions for cleaning the lathe and details on initial lubrication.

First Commissioning Procedures

Steps and precautions for the initial startup of the lathe.

Electrical Connection and Warm-up

Guidelines for connecting the lathe to power and warming it up.

Operation of the Lathe

Control and Indicating Elements

Identification and explanation of the lathe's controls and indicators.

Operational Safety Guidelines

Essential safety conditions and checks for operating the lathe.

Machine Switching Procedures

Procedures for safely starting, stopping, and resetting the lathe.

Speed and Feed Adjustments

How to adjust spindle speed, feed rate, and change gears.

Workpiece Clamping and Fixturing

Procedures for clamping workpieces, adjusting fixtures, and replacing chuck jaws.

Taper Turning Techniques

Methods and calculations for turning tapered workpieces.

Cutting Data and Tooling

Recommended cutting speeds, data, terms, and tool geometry.

Thread Cutting Procedures

Methods for tapping external and internal threads and thread types.

General Operating Instructions

General guidelines for operating the lathe, including clamping long workpieces.

Tailstock Operation

Functions and cross-adjustment procedures of the tailstock.

Cooling Lubricant and Rotary Chuck

Information on cooling lubricants and detailed specifications for the rotary chuck.

Chuck Safety and Calculations

Safety guidelines, basic instructions, and force calculations for the rotary chuck.

Maintenance and Repair

Maintenance Safety Precautions

Safety precautions during maintenance and repair work, including preparation and restarting.

Routine Inspections and Maintenance

Schedule and procedures for routine checks, lubrication, and oil changes.

Repair Procedures

Information on how to request repair services from customer technicians.

Spare Parts Information

Ordering and Contacting for Spare Parts

Information required for ordering parts and contact details for support.

Spare Part Drawings and Lists

Illustrated diagrams and detailed lists of spare parts for various machine assemblies.

Wiring Diagrams and Electrical Parts

Single Channel Wiring Diagram

Electrical wiring diagram for a single-channel configuration.

Double Channel Wiring Diagram

Electrical wiring diagram for a double-channel configuration.

Lubricant Comparison

Troubleshooting Malfunctions

Appendix Contents

Copyright and Glossary

Copyright notice and definitions of technical terms used in the manual.

Liability Claims and Warranty Information

Information regarding warranty terms, limitations, and exclusions.

Storage and Dismantling Procedures

Guidelines for proper storage and procedures for safe dismantling and transport.

Disposal Guidelines

Procedures for decommissioning, disposal of packaging, lubricants, and components.

Product Follow-up and Manual Changes

Information for product follow-up and a log of manual changes.

EC Declaration of Conformity

Machine Accuracy Report

Spindle Run-out Measurements

Measurements of spindle run-out and parallelism for precision.

Tailstock and Chuck Alignment

Measurements of tailstock and chuck alignment for accuracy.

Index of Manual Topics

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