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Original Prusa XL User Manual

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Table of Contents
1. Introduction 5 ......................................................................................................................
Step 1 - Preparing the upgrade kit 6 ..............................................................................
Step 2 - Getting the necessary tools 6 ...........................................................................
Step 3 - Getting the necessary tools 7 ...........................................................................
Step 4 - Labels guide 7 .....................................................................................................
Step 5 - Cheatsheet 8 .......................................................................................................
Step 6 - Front, left, right and rear side 8 .......................................................................
Step 7 - Manipulating with the printer 9 .......................................................................
Step 8 - Spare nozzles 9 ...................................................................................................
Step 9 - Silicone sock 10 ..................................................................................................
Step 10 - View high resolution images 10 .....................................................................
Step 11 - We are here for you! 11 ......................................................................................
Step 12 - How to successfully finish the assembly 12 .................................................
Step 13 - Prepare your desk 13 ........................................................................................
2. Printer preparing 14 ..........................................................................................................
Step 1 - Preparing the printer 15 ......................................................................................
Step 2 - Protecting the heatbed 15 .................................................................................
Step 3 - Printer unpluging 16 ...........................................................................................
Step 4 - Can I open the Haribo? 16 .................................................................................
Step 5 - Haribo 17 ...............................................................................................................
Step 6 - Let's get started 17 ..............................................................................................
3. Detaching the Nextruder 18 ...........................................................................................
Step 1 - Tools necessary for this chapter 19 ..................................................................
Step 2 - Wi-Fi antenna detaching 19 ..............................................................................
Step 3 - PTFE unpluging 20 ............................................................................................
Step 4 - Disconnecting the Nextruder cable 20 ...........................................................
Step 5 - Nextruder cable bunde unpluging 21 ..............................................................
Step 6 - Nextruder undocking 21 ....................................................................................
Step 7 - Nextruder nozzle seal 22 ...................................................................................
Step 8 - Nextruder dock detaching 22 ...........................................................................
Step 9 - Haribo 23 ..............................................................................................................
Step 10 - Good job! 23 .......................................................................................................
4. PSU & electronics assembly 24 ...................................................................................
Step 1 - Tools necessary for this chapter 25 .................................................................
Step 2 - Back antenna disconnecting 25 .......................................................................
Step 3 - Back antenna disassembly 26 ..........................................................................
Step 4 - Back covers disassembly 26 .............................................................................
Step 5 - PSU assembly: parts preparation 27 ...............................................................
Step 6 - PSU assembly: PSU preparing 27 ...................................................................
Step 7 - PSU assembly: PSU preparing 28 ...................................................................
Step 8 - PSU assembly: printer preparing 28 ...............................................................
Step 9 - Attaching the PSU 29 ........................................................................................
Step 10 - Securing the PSU 29 ........................................................................................
Step 11 - PSU covers: parts preparations 30 .................................................................
Step 12 - PSU covers: side cover 30 ...............................................................................
Step 13 - PSU covers: lower cover 31 .............................................................................
Step 14 - PSU power cable cover: parts preparation 31 ..............................................
Step 15 - PSU power cable cover: lower cover 32 ........................................................
Step 16 - PSU power cable cover: power cable 32 ......................................................
Step 17 - PSU power cable cover: middle cover 33 .....................................................

Table of Contents

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Original Prusa XL Specifications

General IconGeneral
Print TechnologyFused Deposition Modeling (FDM)
Nozzle Temperatureup to 300 °C
Heated Bed TemperatureUp to 120 °C
Filament Diameter1.75 mm
Power panicYes
Automatic first layer calibrationYes
Nozzle Diameter0.4 mm (standard)
Print Speedup to 200 mm/s
Number of ToolheadsUp to 5
Supported MaterialsPLA, PETG, ABS, ASA
Bed LevelingAutomatic
ConnectivityUSB, Ethernet
Print SurfacePEI sheet
Frame ConstructionAluminum
DisplayColor LCD touchscreen
FirmwarePrusa Firmware

Summary

Introduction and Preparation Steps

Introduction and Preparation

Covers initial upgrade steps, kit preparation, workspace setup, and tool identification.

Assembly Tools and Guidelines

Details necessary tools, label guides, and how to identify printer sides for assembly.

Finalizing Introduction Steps

Covers viewing high-resolution images, seeking support, and preparing the desk.

Printer Preparing Procedures

Initial Printer Setup and Heatbed Protection

Steps for preparing the printer, including filament unloading and heatbed protection.

Power Disconnection and Initial Detachment Steps

Instructions for unplugging the printer and starting the detachment process.

Detaching the Nextruder Components

Tools and Wi-Fi Antenna Disconnection

Lists required tools and details the process of detaching the Wi-Fi antenna.

PTFE Tube and Cable Disconnections

Covers unplugging PTFE tubes and disconnecting Nextruder cables from the printer.

Nextruder Undocking and Seal Removal

Details the undocking of Nextruders and removal of nozzle seals if applicable.

PSU & Electronics Assembly Guide

Tools and Initial Disassembly

Lists tools and covers disconnecting the back antenna and electronics cover.

PSU Preparation, Mounting, and Securing

Covers PSU preparation, attaching it to the printer, and securing its covers.

Cable Management and XL-splitter Installation

Details installing the XL-splitter, filament sensor cables, and managing wires.

Final Cable Covers and Assembly

Covers adjusting cable box covers, installing metal plate covers, and final steps.

Nextruder & Accessories Assembly

Tools, Filament Sensor, and Cable Routing

Lists tools and covers filament sensor setup and initial cable routing.

Nextruder Docking and Wi-Fi Antenna Installation

Guides on attaching docking stations and installing the Wi-Fi antenna.

Spool Holder Assembly and Final Docking

Details spool holder assembly, cable management, and final Nextruder docking.

Nozzle Seal Calibration and Final Checks

Covers nozzle seal height calibration and checking remaining fasteners.

First Run and Calibration

Wizard Setup and Printer Preparation

Guides on initial wizard setup, firmware checks, and printer preparation.

Factory Reset and Calibration Procedures

Procedure for resetting the printer, installing the sock, and initial calibrations.

Dock, Loadcell, and Filament Sensor Calibration

Step-by-step calibration of dock positions, loadcell, and filament sensors.

Tool Offset Calibration and Print Readiness

Final calibration steps for tool offsets and preparing for the first prints.

Manual Changelog and Version History

Version History

Provides information on the manual's version and release date.

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